IGCAR : Annual Report - Indira Gandhi Centre for Atomic Research
IGCAR : Annual Report - Indira Gandhi Centre for Atomic Research
IGCAR : Annual Report - Indira Gandhi Centre for Atomic Research
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IGC<br />
<strong>Annual</strong> <strong>Report</strong> 2007<br />
III.C.3. Improvement of Mechanical Properties of<br />
Modified 9Cr-1Mo Steel by Heat Treatment<br />
Modified 9Cr-1Mo steel is<br />
ferritic steel, used extensively in<br />
the standard normalized and<br />
tempered condition (20-30µm<br />
grain size) in fossil power<br />
plants, steam generator of<br />
PFBR, petrochemical industries<br />
and many other heat transport<br />
systems due to its good<br />
mechanical properties up to<br />
823 K and physical properties.<br />
However, the weldments of<br />
these steels are susceptible to<br />
Type IV cracking during service<br />
due to its low creep strength of<br />
the inter-critical heat affected<br />
zone (ICHAZ). Improvement of<br />
Type IV cracking resistance of<br />
these steels by alloying<br />
additions has been suggested<br />
by many authors. In the present<br />
work, it has been shown that<br />
increase in prior austenite grain<br />
size of the modified 9Cr-1Mo<br />
steel by heat treatment<br />
increases the room temperature<br />
and higher temperature yield<br />
strength (Fig. 1) by ~25%<br />
without significantly effecting<br />
the tensile ductility. Increase in<br />
heat treatment temperature<br />
results in increase in grain size<br />
of the material and supersaturated<br />
solid solution of<br />
carbon and alloying elements.<br />
This could be the reason <strong>for</strong><br />
increase in strength of the<br />
material in the higher<br />
normalization temperature and<br />
tempering condition. It is<br />
interesting to observe that yield<br />
strength of the weld joints made<br />
with these large prior austenite<br />
grain size materials also<br />
increases (Fig. 2) in same<br />
magnitude at room<br />
temperature and high<br />
temperature.<br />
The increase in yield and<br />
tensile strength of the weld<br />
joints can be correlated with<br />
increase in hardness of the<br />
ICHAZs in the higher grain size<br />
material. It can be mentioned<br />
here that hardness of the<br />
ICHAZ in weld joint, which was<br />
made with 120µm grain size<br />
base metal is increased by 20<br />
VHN 200g . The microstructure<br />
observation shows that<br />
presence of martensite in this<br />
zone could be the reason <strong>for</strong><br />
increase in hardness of this<br />
zone. This is further reflected in<br />
the tensile tested weld joints.<br />
The radial profile of tensile<br />
tested specimen shows two<br />
necking (Fig. 3) when the weld<br />
joint was made with 20-30 µm<br />
grain size material, which was<br />
absent when it was made with<br />
120µm grain size material. This<br />
clearly showed that larger grain<br />
sizes can affect the de<strong>for</strong>mation<br />
behavior of cross weld tensile<br />
specimen. The hardness profile<br />
taken from one side of the<br />
tensile tested specimen to the<br />
other side of the specimen<br />
shows that hardness increases<br />
in the broken side of the<br />
specimen when weld joint was<br />
made with 120 µm grain size<br />
material but it decreases when<br />
it was made with 20-30 µm<br />
grain size material (Fig.4),<br />
clearly indicating <strong>for</strong>mer<br />
780<br />
770<br />
760<br />
750<br />
740<br />
730<br />
720<br />
710<br />
700<br />
690<br />
680<br />
670<br />
660<br />
650<br />
640<br />
630<br />
620<br />
1340 1360 1380 1400 1420 1440 1460 1480<br />
Yield Strength, MPa<br />
Yield Strength<br />
UTS<br />
Normalising temperature, K<br />
Fig.1 Change of tensile strength of<br />
base metal with normalizing<br />
temperature in the 1033K/3h<br />
tempered condition (UTS: ultimate<br />
tensile strength)<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0<br />
RT<br />
550 0 C<br />
20-30µm<br />
120µm<br />
140µm<br />
Weld Joint<br />
Fig.2 Change of tensile strength of<br />
weld joints with normalizing<br />
temperature in the 1033K/3h<br />
tempered condition<br />
R&D FOR FBRs 47