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Progress Energy Crystal River Unit 3 Request for Proposal for Engineering Services to Upgrade Secondary System 6/25/2007 1 9.7 Secondary Services Closed Cycle Cooling System Modifications The Secondary Services Closed Cycle Cooling System (SC) provides cooling water flow to various secondary plant loads including the Turbine Generator, Condensate Pumps, Lube Oil Coolers, Air Removal System, Instrument Air System and Station Air System. It also provides backup cooling to the Control Complex Chillers upon loss of SW. The SC system consists of two main heat exchangers (SCHE-IA, le) and two main pumps (SCP-IA, 1 e). Currently the SC system is rated for 54 Mbtuhr and the flow rate is 10,000 gpm. The new generator heal loads (which account for the majority SC system heal load) are expected to produce about 58.9 Mbtulhr based on 1200 MVA and 430 MVAR (0.933 pf). Based on the generator heat load increase, the total SC heat for EPU conditions is projected to be between 75 Mbtulhr and 80 Mbtulhr. The SC system will need to increase its heat removal capacity to handle the increased heat load due to planned power uprate and to restore margin. By relocating piping and small obslructions, sufficient space is available to install new SC heat exchangers with over all dimensions of 66 inches outside diameter and 54 feet in length. The actual heat exchanger sizing shall maximize the heat transfer capacity of the heat exchangers based on the existing space limitations. Likewise, the size SC pump impeller and motor will be increased to maximize SC flow so the new heal exchanger specifications must be coordinated with the new SC pump maximum flow rate. Maximization of the Secondary Services Closed Cycle Cooling System Due to the increased heat loads on this system, it is required to maximize the heat removal capability of the system, This evaluation must determine the maximum capacity and cooling flow of the secondary cooling heat exchangers based on exisling space limitations. This evaluation must also determine the maximum SC system flow by replacing the SC pump impellers and motors. Replacement of the SC Heat Exchangers Revision of the SC heat exchanger specification is required. Procedures EGR-NGGC- 0020, Preparation and Control of Specifications, MCP-NGGC-0401, Material Acquisition (Procurement, Receiving, Shipping), NUA-and NGGC-1530, Equipment, Pressure Test, Protective Coatings, and Special Process Inspections are applicable to this task. Two EC packages are required, one to procure the two new SC heat exchangen and a separate EC package to install these new heat exchangers in the plant. Procedure EGR-NGGC-0005, Engineering Change describes the sleps necessary to prepare an EC package. Replacement of the SC Pumps and Motors Revision of the SC pump and motor specification is required. The specification shoutd include a requirement to maximize the motor efficiency to offset the impact on the electrical distribution system. Procedures EGR-NGGC-0020, Preparation and Control of Specifications, MCP-NGGC-0401, Material Acquisition (Procurement, Receiving, 32 PEF-NCR-01998
.. Progress Energy Crystal River Unit 3 Request for Proposal for Engineering Services to Upgrade Secondary System 6/25/2007 Shipping), NUA-and NGGC-1530, Equipment, Pressure Test, Protective Coatings, and Special Process Inspections are applicable to this task, Two EC packages are required, one to procure the two new SC pumps and motors and a separate EC package to install these new pumps and motors in the plant. Procedure EGR-NGGC-0005, Engineering Change describes the steps necessary to prepare an EC package. 33 PEF-NCR-0 1999
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EXAMPLE August 23,2007 Mr. Jim Gann
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TABLE OF CONTENTS Cover Letter & In
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GENERAL INFORMATION In the evcnt th
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SCOPE AND OTHER REQUIREMENTS I. Bac
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Appendix B program. The technical d
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Telephone: Email: (352) 795-0504 x6
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Summary Report. lhe selected Vendor
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limitations. Identify the fire prot
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for receiving bids. WP documents sh
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Attachment B. Alternatives Analysis
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PEF Safety Plan PEF-NCR-0060 1
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TABLE OF CONTENTS SECTION PAGE 1.0
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1.0 PURPOSE This procedure provides
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2.0 REFERENCES 2.46 2.47 2.48 2.49
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4.0 RESPONSIBILITIES 4.1 Site Vice-
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9.3 General Rules 9.3.5 Red and bla
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9.4 Personal Safety Protection 9.4.
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~~ 9.5 Hearing Conservation 9.5.1 9
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9.9 Lead 9.9.1 Lead removal shall b
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9.14 Handling, Use, and Storage of
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9.17 Fall Protection 9.17.1 Fall pr
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9.19 Scaffolding 9.19.1 All scaffol
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9.23 Compressed Air Use 9.23.3 Job-
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9.29 Job Safety Analysis 9.29.1 Job
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ATTACHMENT 1 Sheet 2 of 5 29 CFR 19
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ATTACHMENT 1 Sheet 4 of 5 29 CFR 19
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ATTACHMENT 2 Sheet 1 of 5 HNP Perso
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ATTACHMENT 2 Sheet 3 of 5 HNP Perso
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191 0.1 36 FOOT PROTECTION ATTACHME
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ATTACHMENT 3 Sheet 2 of 5 RNP Perso
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ATTACHMENT 3 Sheet 4 of 5 RNP Perso
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ATTACHMENT 4 Sheet 1 of 2 HE&EC Per
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ATTACHMENT 5 Sheet 1 of 5 CR3 Perso
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ATTACHMENT 5 Sheet 3 of 5 CR3 Perso
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1910.136 FOOT PROTECTION ATTACHMENT
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ATTACHMENT 6 Sheet 2 of 2 NGG Hazar
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~~ ATTACHMENT 8 Sheet 1 of 1 Person
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~~ ____ Section Description of Chan
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Site Land Use Classification Map PE
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Applicable Sections of the Site Cer
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June 2007 2-2 0738953 1 limits the
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June 2007 1 0738953 SECTION 3 3.0 T
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June 2007 3-2 0738953 1 3.1.1 Descr
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June 7007 3 -4 0738953 I 3.4 Air Em
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June 2007 3 -6 073899 1 emission ra
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June 2007 3-8 0738953 I designed to
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June 2007 3-10 0738953 1 1 1.4 perc
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June 2007 I 0738953 1 SECTION 5 5.0
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June 2007 5- 1 0738953 1 5.0 EFFECT
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June 2007 5 -3 0738953 I 5.1.3 Biol
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Figure 2.3.4-5 Once Through Cooling
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Helper Cooling Tower Performance Cu
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Modular Cooling Tower Performance C
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Local Annual Windrose
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5/24/2007 2 3 7-2 TPA Winter Windro
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5/24/2007 2.3.7-4 TPA Surnrner Wind
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RFI Number: Discharge Canal Thermal
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Inhattsverzeichnis I Table of conte
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Qu alitats p r u f blattlQuality Te
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Qualit~tsprufbla~Quality Test Sheet
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Kennwort: Job "0: AuRrags-N.: etm m
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QualitSts pr UfblatUQuality I Test
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SIEMENS McdernaalKm prolecf CONFIDE
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SUSQUEHANNA STEAM ELECTRIC STATION
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OTHER LONG TERM RELIABILITY ISSUES
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Figure 1 -Advanced Disc Design LP T
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stainless steel inner casing constr
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Figure 2 - HP Turbine Comparison (U
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~ ~~ SCOPE OF SUPPLY - HARDWARE SIE
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SIEMENS CONF Mdernaalion Roied PAGE
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SIEMENS co ~N FI DENTI At DO USE 7H
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SIEMENS Modernnation Prolect ADril
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SCOPE OF SUPPLY - HARDWARE SIEMENS
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SIEMENS co Modernizetion Proled ..
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Moderncalfon Pmpd PAGE5 SCOPE OF SU
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SIEMENS Modernnebon Propa April 16
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COMPATIBILITY WITH EXISTING PLANT S
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SIEMENS Scope of Supply GENERATOR S
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SIEMENS Mcdemnahon Pnyect Page 3 Ap
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Supply of Equipment Contracts for n
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e e Interface with the customer, co
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CRAFT LABOR EXTRA WORK RATES SIEMEN
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SIEMENS Modernnabon Projecl Pdge 2
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SIEMENS Request No SKI22037 Use thi
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Use rhJ documenr solely for rhe pur
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SIEMENS ,. ._ - _. . - . . , April
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a Siemens Contract #I 45569 Work Au
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iemens Contra roiect Schedule C 0 :
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ontrac t Sum mar Savings ($000's) A
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Warranty PEF-NCR-00762
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Limits of Liability
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Siemens Contract Summary: 201 I Del
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0 Siemens Contract Summary: Proiect
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Alstom Initial ProuosalS-ummaw: ..
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02/28/2607 12:24 412-374-4011 I~ I.
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Siemens Scope of Supply Comments Ge
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2P Pg. 1 of 3 iemens Proposal #SD22
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a Pg. 2 of 3 Turbine Testing: Propo
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iemens Proposal #SD22007, CR3 Turbi
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f I Crystal River 3 Generator Cross
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Siemens Generator Workshop Feb 57,2
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0 H2 gland seal rings Bearing refur
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0 Advanced Hydrogen Cooled Stator D
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February 16,2007 Siemens Power Gene
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OPC ST 1 POD #1 080009 BATES NOS. P
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Quality Management Manual (QMM 602)
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Progress Energy Florida, Inc. Cryst
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GENERAL INFORMATION In the event th
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SCOPE AND OTHER REQUIREMENTS I. Bac
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Appendix B program. The technical d
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Telephone: Email: (352) 795-0504 x6
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Summary Report. The selected Vendor
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limitations. Identify the fire prot
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for receiving bids. RFP documents s
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1. 2. 3. 4. 5. 6. Attachment 6. Alt
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PEF Safety Plan 18
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Applicable Sections of the Site Cer
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Helper Cooling Tower Performance Cu
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Local Annual Windrose 24
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April 10, 2008 Attn: Subject : Prog
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ACKNOWLEDGEMENT To: Deborah Hanna P
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Contractor's License Number (if app
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schedule for the Project’s implem
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. 3 90 O F Design Outlet Temperatur
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0 Projected EAC 0 Accomplishments 0
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October 13,2006 AR WA-06-2792 Mr. D
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AREVA NP InC. Proposal #4 161084 PR
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AREVA NP Inc. Proposal #4167084 - E
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AREVA NP Inc. Proposal #4161084 PRO
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AREVA NP Inc. Proposal #416 1084 PR
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AREVA NP Iflc. Proposal #4161084 PR
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CR-3 Power Uprate Project a Progres
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AREVA NP lnc. Proposal #4161084 PRO
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AREVA NP Inc. Proposal #4 161084 PR
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AREVA Inc. Proposal #4161084 PROPRI
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AREVA Inc. Proposal#4161084 PROPRIE
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CR-3 Power Uprate Project 20 Progre
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AREVA Inc. Proposal #4 161084 PROPR
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AREVA Inc. Proposal #4 I6 7084 PROP
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CR-3 Power Uprate Project 28 Ppgres
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AREVA Inc. Proposal #47 61084 PROPR
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A REVd inc. Proposal #47 67084 PROP
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AREVA NP Inc P ROPRl ETARY - PENG07
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ktum this Propsat, If requested. Pa
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AREVA NP inc PROPRl ETARY PENG07-13
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OPC 1 st POD #1 080009 BATES NOS. P
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SIEMENS Modernnabon Pwnf Apnl 16 xx
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I .- . -.. .,. Awl 16. 2007 Pqress
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w a
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SIEMENS Mcdwnaafion Roj& April 16,
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SIEMENS PAOE 2 Semens Confidential
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Mcdernuabon Projecl PPQE4 Generala
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Modernnabon hied Apnll6, XO7 PAGE6
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SEMENS Mcdernaabon proled Aprrl 16.
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SIEMENS McdwnrzeOon Prolecl PAOE 10
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MODERNIZED EXPERIENCE LIST SIEMENS
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MODERNIZED EXPERIENCE LIST SIEMENS
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SIEMENS
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-1 F: i= Lu P w
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All requests for clarifications, in
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GENERAL IhTORMATION PROGRESS ENERGY
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SCOPE AND OTHER REOUIREMENTS PROGRE
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sizc or quantity. Further, in the e
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Schedule Risk: agreement to h ish s
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..ll-.l-l_l..--l.-l-- I - Progress
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OPC ST 1 POD #1 080009 BATES NOS. P
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Spec Page Crystal River Unit 3 Nucl
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Spec Page # Nuclear Power Station R
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Spec Page I Crystal River Unit 3 Nu
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Section Reference Replacement Turbi
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Crystal River Unit 3 Nuclear Power
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Section Reference 1.11.11 1.11.12 1
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Section Reference / d Crystal River
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Spec Page # Crystal River Unit 3 Nu
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~ Spec Page # 29 _. 29 - 29 - 29 29
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~ - Spec Page # 'I Crystal River Un
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spec Page # Section Reference Cryst
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Spec Page # Section Reference I I C
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t E E, 0 0 z c n 6 e h I1 n
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f c ALST6)M I Power Systems May 30,
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Alstom Power Inc. 2800 Waterford La
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” . . v 111 Crystal River Nuclear
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c Commercial Volume (U n pr iced) 2
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Alstom Proposal # SD22007, CR3 EPU
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I ' Our proposal offers a strong te
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ENERCON SERVICES, INC. Proprietary
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ENERCON SERVICES, INC. 5.0 ORGANIZA
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CR3 Extended Power Uprate, Secondar
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CR3 Extended Power Uprate, secondar
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September 4,2007 Page 2 Addendum to
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CONFIDENTlF.? September 4,2007 Page
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CONFIDEMTIP,!.
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Daie TU; 9/4/07 Milestone Project S
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1 Dace Tue 9/4/07 Milestone Prqed S
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D Computer Model Updates o PEPSE- h
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D D D D D D D Feedwater Control Val
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D AREVA has full time employees wit
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I W
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~ AREVA - has a proven track record
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Per the reement #I 01659, the LOL c
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CR3 Extended Power Uprste, Secondar
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. - * CR3 Extended Power Umate, Sec
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(IHJ i3dendecl I'ower Ulirate, Seco
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CONFIDENTlP!-
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a CONFIDENTIP.!m PEF-NCR-01659
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PROPRIETARY 20440-1 2 f3/30/2006) T
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-- AREVA NP Inc. PROPRIETARY a CONF
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July 27,2005 PROGRESS ENERGY SERVIC
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Attachment A to Request No. KS12007
Page 488 and 489: .. Clarlflcation on the 1CS system:
Page 490 and 491: June 6,2007 Attention : PROGRESS EN
Page 492 and 493: ACKNOWLEDGEMENT Mr. Tony Owen Progr
Page 494 and 495: In accordance with the Federal Acqu
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Page 498 and 499: place in the proposal at the expens
Page 500 and 501: other information provided in its p
Page 502 and 503: a ProgressEnergy Contractor's Safet
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Page 506 and 507: ~ ____, Crystal River Unit 3 Nuclea
Page 508 and 509: Progress Energy Crystal River Unit
Page 528 and 529: P Progress Energy Crystal River Uni
Page 550 and 551: Progress Energy Crystat River Unit
Page 553 and 554: April 10,2008 PROGRESS ENERGY SERVI
Page 555 and 556: Attachment A to Request No. KS12007
Page 557 and 558: Clarification on the ICs system: At
Page 559 and 560: CR3 Extended Power Uprate, Secondar
Page 561 and 562: CR3 Extended Power Uprate, Secondar
Page 563 and 564: Proposal for Design Engineering of
Page 565 and 566: Tech Com International 440 Goddard
Page 569 and 570: Tech Coin International 440 Goddard
Page 573 and 574: ~ ~~~ Tech Com Intern ation a1 440
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Page 579 and 580: PEF-NCR-02039
Page 581 and 582: Spec Page tt section Reference Crys
Page 583 and 584: Comments I 1 I I I I I I I and 18 t
Page 585 and 586: Spec Page # Mion Reference Crystal
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N B 00
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.. CR3 Extended Power Uerate, Secon
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Mr. Tony Owen Progress Energy Augus
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JOB NO. PROPOSAL "RADIUSED HOLE" MS
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ARRANGEMENT FOR STACKING AND JACKIN
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a CONFIDENTlrl!
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n a. TlEi Document Number: 07-924 P
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1. Outline Drawings ....... 19 2. D
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OPC ST 1 POD 080009 BATES NOS. PEF-
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‘El Contract Summary on tents: a
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TEI Contract Summary Payment Milest
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TEI Contract Summary Performance Li
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REDACTED Corrective Measures: - - -
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'El Contract Sumrr iar roject Revie
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Document Number: 07-248 Proposal Nu
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Page 4.0 TECHNICAL 4.1 Performance
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Finally, this unsolicited proposal
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1. 2. 3. 4. 5. 6. 7. 8. On the spot
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The TEI resources provisions are: a
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4.0 TECHNICAL 4.1 Performance The p
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8. The 4-pass box redesign assures
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The design incorporates the state-o
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e e e A higher structural integrity
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4.4 MSR Performance Tests 4.4.1 Sco
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n .L a W 2
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Lfl CONFIDENTIFr!. JOB NO. PROPOSAL
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PROPOSAL FUNCTION OF BY-PASS RESTRI
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-1 r. m N N ? e: ? w" a
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a CONFIDENTIAL PEF-NCR-02239
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