Figure 8.9 Case 3 (third eigenfrequency <strong>of</strong> 50 Hz). Curve : a) is the top displacement <strong>of</strong> the <strong>in</strong>sulator (m) b) is the bottom bend<strong>in</strong>g moment (N.m) c). is the applied top load <strong>in</strong> N - <strong>The</strong>re is a 3 Hz oscillation <strong>of</strong> the beam. - <strong>The</strong> maximum displacement at the top is around 150 mm at around 0,13 s. - Bend<strong>in</strong>g moment is <strong>in</strong> phase with the top displacement but has a clear presence <strong>of</strong> 50 Hz component ESL factor can easily be determ<strong>in</strong>ed : Max bend<strong>in</strong>g moment around 7500 N.m (means ESL = 6500/3.8 = 1980 N) Max dynamic load value (not at the same time as the max bend<strong>in</strong>g) : around 3500 N ESL factor = 0.6 Time/s Time/s Time/s 118
8.3. COMPARISON OF TEST RESULTS AND CALCULATION ACCORDING TO IEC PUBLICATION 60865-1 Because <strong>of</strong> the very high complexity <strong>of</strong> the matter, CIGRE SC 23 WG 03, IEC TC 73 and DKE UK 121.2 (VDE 0103) <strong>in</strong>troduced new calculation rules for so far uncovered particular arrangements only under the condition that sufficient evidence from test results was available. In spite <strong>of</strong> this time and cost consum<strong>in</strong>g, quite a satisfactory number <strong>of</strong> rigid as well as stranded conductor arrangements have been made accessible to standardised calculation procedure for <strong>short</strong>-<strong>circuit</strong> stresses and strength. It is only natural that the more complex the matter gets, the more experimental and analytical efforts are required to cover new areas <strong>of</strong> calculation. To understand the <strong>effects</strong> and the physics caused by the <strong>short</strong>-<strong>circuit</strong> <strong>currents</strong> <strong>in</strong> substations, a lot <strong>of</strong> different test cases are given <strong>in</strong> Volume 2 <strong>of</strong> [Ref 1] and <strong>in</strong> Volume 2 <strong>of</strong> this brochure. In these cases, the test arrangements are described <strong>in</strong> detail, oscillograms and values <strong>of</strong> forces and stresses <strong>in</strong> the conductors and substructures, and the conductor displacements are given. In IEC Publication 60865-1 [Ref 1] and the European Standard EN 60865-1 [Ref 2] simplified methods are given for the calculation <strong>of</strong> the <strong>short</strong>-<strong>circuit</strong> stresses, forces and strength <strong>of</strong> substations with rigid and flexible busbars. <strong>The</strong> physical background and the derivation <strong>of</strong> these methods are outl<strong>in</strong>ed <strong>in</strong> the sections 3 and 4 <strong>of</strong> [Ref 1] and section 3 <strong>of</strong> this brochure. In the follow<strong>in</strong>g, the data <strong>of</strong> the tests with flexible conductors are taken and a calculation accord<strong>in</strong>g to the standard is carried out. <strong>The</strong> comparison <strong>of</strong> the calculation results with the test results is shown <strong>in</strong> diagrams and is discussed. For the design <strong>of</strong> busbars, the maximum <strong>short</strong>-<strong>circuit</strong> duration Tk is stated by the protection concept. <strong>The</strong> actual <strong>short</strong>-<strong>circuit</strong> duration tk is unknown, it can be lower and can lead to higher tensile forces than with Tk. <strong>The</strong>refore the maximum values are determ<strong>in</strong>ed us<strong>in</strong>g the standard [Ref 2, Ref 3] which occur with<strong>in</strong> 0 < tk ≤ Tk [Ref 1]. In contrast, the <strong>short</strong>-<strong>circuit</strong> duration tk is known when calculat<strong>in</strong>g tests and out from this the sw<strong>in</strong>g-out angle δk at the end <strong>of</strong> the current flow, see Equation. (4.8) <strong>in</strong> [Ref 1]. If tk ≥ Tres, the conductor sw<strong>in</strong>gs out to its highest position at δm = 2δ1 and then back. Tres is the result<strong>in</strong>g oscillation period <strong>of</strong> the span dur<strong>in</strong>g current flow and δ1 = Arctan r the direction <strong>of</strong> the maximum radial force Ft. r means the ratio <strong>of</strong> electromagnetic force and gravitational force on the conductor. If tk ≤ Tres, δm = Arccos(1 – r s<strong>in</strong> δk) holds; Ft is maximum at δ1 if δk ≥ δ1, otherwise at δk. Ff acts at the end <strong>of</strong> the drop down from δm. For further details see [Ref 1]. 119 When calculat<strong>in</strong>g the <strong>short</strong>-<strong>circuit</strong> <strong>effects</strong> <strong>of</strong> spans with stra<strong>in</strong>ed conductors, the masses and the <strong>in</strong>fluence <strong>of</strong> the droppers at the ends or near the ends <strong>of</strong> the spans is neglected, see paragraph 3.3. With droppers <strong>in</strong> midspan, the calculation is done accord<strong>in</strong>g to the method given <strong>in</strong> Paragraph 3.3. When calculat<strong>in</strong>g the static tensile force and the sag, the masses <strong>of</strong> the droppers have to be considered. <strong>The</strong> calculation <strong>of</strong> the p<strong>in</strong>ch force Fpi is done as stated <strong>in</strong> the standard. In all cases, the static stiffness <strong>of</strong> the sub-strutures measured dur<strong>in</strong>g the tests are taken <strong>in</strong>to account. In the follow<strong>in</strong>g diagrams, the measured values <strong>of</strong> <strong>short</strong><strong>circuit</strong> forces and horizontal displacements are given on the horizontal axis (<strong>in</strong>dex m) and the calculated ones on the vertical axis (<strong>in</strong>dex c). In most cases, the forces are related to the <strong>in</strong>itial static tensile forces. Each sign po<strong>in</strong>t represents a result, the number <strong>of</strong> evaluated tests is given <strong>in</strong> the legends. <strong>The</strong> l<strong>in</strong>es are drawn marked by 0 %, +25 % and -25 %, which show the deviation between test and calculation; the signs above the 0 % l<strong>in</strong>e, the calculation results <strong>in</strong> higher values than the test, the signs below the 0 % l<strong>in</strong>e, the calculation results <strong>in</strong> lower values than the test. This presentation <strong>of</strong> the comparisons is done <strong>in</strong> three parts: − Slack conductors on support<strong>in</strong>g <strong>in</strong>sulators, − Stra<strong>in</strong>ed conductors fastened with <strong>in</strong>sulator str<strong>in</strong>gs on towers, − Tests only for bundle p<strong>in</strong>ch effect. In the follow<strong>in</strong>g, the numbers <strong>of</strong> test cases presented <strong>in</strong> Volume 2 <strong>of</strong> [Ref 1] are marked by *, the numbers <strong>of</strong> test cases presented <strong>in</strong> Volume 2 <strong>of</strong> this brochure are not marked. For the details <strong>of</strong> the tests, reference is made to both volumes. 8.3.1. Slack conductors on support<strong>in</strong>g <strong>in</strong>sulators Case 1 (FGH 1972) In this case, a 110-kV-structure is tested. <strong>The</strong> stress <strong>in</strong> the bottom <strong>of</strong> one <strong>in</strong>sulator is measured and hence an equivalent static force on the top <strong>of</strong> the <strong>in</strong>sulator is calculated, which gives the same stress <strong>in</strong> the <strong>in</strong>sulator as the <strong>short</strong>-<strong>circuit</strong> force. If the subconductors fulfil either a s/d s ≤ 2,0 and l s/a s ≤ 50 or a s/d s ≤ 2,5 and l s/a s ≤ 70 (so called close bundl<strong>in</strong>g), the conductors are considered to clash effectively; then the p<strong>in</strong>ch force F pi does not have to be calculated, the <strong>short</strong>-<strong>circuit</strong> tensile force F t is to be taken, Figure 8.10a. On the other hand, if the conditions are not fulfilled, the maximum <strong>of</strong> F t and F pi is decisive, Figure 8.10b. A good agreement is achieved. Cases 2 and 3 (FGH 1978)
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THE MECHANICAL EFFECTS OF SHORT-CIR
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