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428 Barry’s Advanced Construction of Buildings<br />

of steel alloys containing chromium and other elements. The type of stainless steel commonly<br />

used for structural fixings is austenitic stainless steel.<br />

Loadbearing fixings<br />

Corrosion-resistant metal angles or corbel plates are used to carry the weight of the stone<br />

facing. These fixings are bolted to, built into or cramped to slots in the background wall<br />

or structure. The loadbearing fixings provide support at each floor level at not more than<br />

3 m. The fixings bridge the cavity to provide support at the bottom or close to the bottom<br />

of slabs, with two fixings being used to each slab. Loadbearing fixings take the form of<br />

stainless steel angles or corbel plates that fit into slots cut in the bottom edge or into<br />

slots cut in the lower part of the back of slabs at each floor level or at vertical intervals of<br />

about 3 m.<br />

Common practice is to support each facing slab on two supports, with the angle or corbel<br />

supports fixed centrally on vertical joints between slabs so that each supports two slabs.<br />

Angle and corbel plates should be at least 75 mm wide. At vertical movement joints two<br />

supports are used, one on each side of the joint, to the lower edge or lower part of the two<br />

stone slabs on each side of the joint. These separate supports should be at least 50 mm wide.<br />

Angle loadbearing fixings are bolted to the in situ concrete or brick background, with<br />

expanding bolts. Holes are drilled in the background into which the bolts make a tight fit<br />

so that, as the bolt is tightened, its end expands to make a secure fixing. Angles may be<br />

fixed to provide support to the bottom edge of slabs, with the supporting flange of the angle<br />

fitting into slots in the bottom edge of adjacent slabs so that a narrow horizontal joint<br />

between slabs may be maintained. Angle support to the thicker sedimentary stones is often<br />

made to grooves cut in the backs of adjacent stones, some little distance above the lower<br />

edge, into which the flange of the angle fits. This fixing is chosen where the edges of these<br />

laminated stones might spall where the lower edges were cut. Figure 7.9 is an illustration<br />

of loadbearing angle support fixings.<br />

Corbel plate loadbearing fixings may be used as an alternative to angle supports, particularly<br />

for the thinner stones such as granite. Flat or fishtail corbel plates are from 6 to 16 mm<br />

thick, depending on the size of slab to be supported, 75 or 50 mm wide and from 125 mm<br />

long. The purpose of the fishtail end is to provide a more secure bond to the cement grout<br />

in which the corbel plate is set. A pocket is made in the concrete or brick background by<br />

drilling holes and chiselling to form a neat pocket into which the corbel plate is set in dry,<br />

rapid-hardening cement and sand, which is hammered in around the corbel. The one part<br />

cement to one part sand grout is left for at least 48 hours to harden. Corbel plate supports<br />

are usually fixed to provide support by fitting into slots cut in the back of adjacent stones<br />

some little distance above the lower edge of slabs, as illustrated in Figure 7.10.<br />

Two corbel plates are used to give support to the stone facing at each floor level or not<br />

more than 3 m. The thickness of the plates and the depth of their bed into the background<br />

have to be sufficient to give support for all the stone slabs between floors. A common<br />

alternative to flat corbel plates is to form the protruding ends of corbels, which fit into slots<br />

in the back of stones, to slope up at an angle of 158° to the horizontal. The upward slope<br />

provides a more positive seating for stones and to an extent serves to restrain and align the<br />

stones. The setting into the background of the corbel plates and the cutting of the slots in<br />

the back of the stones require a degree of skill to achieve both an intimate fit of stones to

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