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Prefabrication and Off-Site Production 497<br />

The Yorkon assembly line<br />

demonstrates the cleanliness<br />

and efficiency of off-site<br />

construction. Lifting gear, flat<br />

clean floors and the<br />

controlled factory environment<br />

provide much improved<br />

working conditions<br />

compared with that of a<br />

construction site<br />

Volumetric assembly – fully fitted<br />

apartments being assembled in the<br />

factory<br />

Roof assembly<br />

The externals walls for the modular<br />

apartments are lifted into position<br />

Photograph 8.5 Factory production of modular apartments (http://www.yorkon.info).<br />

fittings, switches, heating units, etc.). The findings of a study undertaken by BSRIA showed<br />

that there were cost-saving benefits in excess of 10% to be gained, at every level of<br />

the supply chain, through the use of prefabricated and pre-assembled services (Wilson<br />

et al., 1999).<br />

Buildings are becoming more reliant on technology and services. Clearly it is beneficial<br />

to do as much as possible of the assembly of services off site in clean and controlled environments.<br />

While it may not be possible to prefabricate long runs of cables and pipes that<br />

have to be fed around the building, it is possible to assemble the fixtures, fittings and plant.<br />

This has led to the development of innovative jointing and fitting systems to ease assembly

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