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434 Barry’s Advanced Construction of Buildings<br />

Thin slab of facing stone<br />

Insulation between stone and<br />

structural concrete. Spacers may be<br />

used to maintain accurate fixing of<br />

stone<br />

Mechanical fixing bolt<br />

Bolt head and washer<br />

Pellet of stone fixed in hole to cover<br />

bolt head<br />

Expanding bolt mechanically fixed<br />

in drilled hole – alternatively a<br />

chemical resin anchor bolt could be<br />

used<br />

Figure 7.16 Face fixing for stone cladding.<br />

The holes drilled in the stone for the bolts are then filled with pellets of stone to match the<br />

stone of the slabs. Joints between stones are filled with gunned-in mastic sealant to provide<br />

a weathertight joint and to accommodate differential thermal and structural movement.<br />

The bolts must be of sufficient size, accurately set in place and strongly secured to the solid<br />

backing to prevent failure of the fixing.<br />

Soffit fixings<br />

Support and fixing of stone facings to soffits is effected by the use of hangers and plates,<br />

cramps or dowels that are suspended in slot hangers cast in the structural soffit. Stainless<br />

steel or bronze channels are cast into the soffit of reinforced concrete beams and slabs to<br />

coincide with joints between facing slabs. Hangers fit into the lipped channel to allow for<br />

adjustment of the hanger to suit joints in stone soffit. With the system illustrated in Figure<br />

7.17, the plates supported by the hangers may be cut to fit into grooves or slots cut in the<br />

edges between stones, or be made to fit into slots cut in the edges of four stones, depending<br />

on the thickness and weight of the stone slabs used and convenience in fixing. The number<br />

of hangers used for each soffit facing slab depends on the size and weight of each slab and<br />

the thickness of the lipped edge of the slab bearing on, and therefore carrying, the slab. At<br />

the junction of soffit slab, and wall slabs, a hanger bolted to the wall background may have<br />

a lip or stud to fit to slots or holes in the edge of the soffit slabs.<br />

Joints between stone slabs<br />

Joints between stone facing slabs should be sealed as a barrier to the penetration of rainwater<br />

running off the face of the slabs. Where rainwater penetrates the joints between stone

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