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PNNL-13501 - Pacific Northwest National Laboratory

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Electrochemical Enhancement of Permeable Treatment Barriers<br />

Johanes H. Sukamto, Wesley E. Lawrence, Vilayanur V. Viswanathan, Jonathan S. Fruchter<br />

Study Control Number: PN00038/1445<br />

In Situ Redox Manipulation (ISRM) is an innovative technology for treating chromate-contaminated groundwater plumes<br />

at the Hanford Site. Currently, the technology requires injection of expensive reducing agents. This project evaluated the<br />

feasibility of using ex situ electrochemical synthesis of dithionite to reduce both the chemical cost and waste volume<br />

associated with the current process. The successful demonstration of this technology may lead to further development of<br />

a process for in situ generation of dithionite.<br />

Project Description<br />

A procedure for the electrochemical synthesis of<br />

dithionite (S2O4 -2 ) was developed through modification of<br />

a single-pass process developed by Oloman et al. (1999).<br />

The effects of reactant concentration, reactant flow rate,<br />

and current density on product concentration were<br />

investigated. This process was used to generate dithionite<br />

from a simulant of spent in situ redox manipulation<br />

solution. The stability of the generated dithionite in air<br />

and under nitrogen was investigated. In addition, a cost<br />

analysis was performed to estimate large-scale production<br />

cost using this method. This project advanced our ability<br />

to electrochemically synthesize dithionite from low-cost<br />

feedstock such as spent in situ redox manipulation<br />

solution.<br />

Introduction<br />

In situ redox manipulation creates a permeable treatment<br />

zone in the subsurface by reducing ferric iron in the<br />

aquifier to ferrous iron. Conventional groundwater wells<br />

are placed at the treatment site. Sodium dithionite<br />

solution is injected into the wells for 10 to 20 hours. The<br />

goal of the in situ redox manipulation method is to create<br />

a permeable treatment zone in the subsurface to remediate<br />

redox-sensitive contaminants. Redox-sensitive<br />

contaminants in the plume are immobilized or destroyed<br />

as they migrate through the manipulated zone.<br />

The chemical solution of sodium dithionite is injected into<br />

the wells and when the solution reaches the groundwater<br />

it reacts with iron in the soil to form a large barrier.<br />

When the groundwater flows through the barrier, the<br />

targeted contaminants are destroyed or immobilized.<br />

Activation of a permeable treatment barrier requires the<br />

use of reducing agents. Currently, the reducing agents are<br />

purchased and shipped to the treatment site and the spent<br />

reducing agent solutions disposed of as waste. Using<br />

electrochemical synthesis of dithionite, it is possible to<br />

generate reducing agents on-site and possibly recycle<br />

(reuse) the spent solution. This approach could reduce<br />

chemical costs and minimize waste generation. In this<br />

study, electrochemical preparation of dithionite was<br />

studied. The effect of residence time; feed concentration;<br />

and residence time on dithionite concentration,<br />

conversion, and coulombic efficiency was determined. A<br />

cost estimate was completed to determine production cost<br />

for dithionite using this method.<br />

Results and Accomplishments<br />

Dithionite Generation<br />

Dithionite was generated electrochemically using a<br />

microflow cell (Electrocell AB). Sodium hydroxide of<br />

varying concentration was used as the anolyte. The<br />

catholyte consisted of a 0.2 M solution of sodium sulfite<br />

in either deionized water or in a mixture of sulfurous acid<br />

and sodium hydroxide. The anode was platinized<br />

titanium, while the cathode consisted of a nickel foam<br />

electrode with 80 pores per inch and a surface area of<br />

32 cm 2 /geometric cm 2 . The flow pattern within each<br />

chamber consisted of flow past the electrode at varying<br />

rates, such that the residence time inside the cell ranged<br />

from 1 to 10 seconds. The cathode and anode<br />

compartments were separated by Nafion 450 membrane.<br />

The membrane was pretreated by immersion in boiling<br />

deionized water for 40 minutes, followed by overnight<br />

immersion in deionized water. The exit solution pH was<br />

controlled at 6.0 by addition of 0.5 M and 1.5 M sulfuric<br />

acid or 1 M sulfurous acid. The catholyte was<br />

continuously purged with nitrogen during the process.<br />

Catholyte samples were taken downstream of the cathode<br />

compartment exit and analyzed for dithionite<br />

concentration by titrating against 0.5 M K3Fe(CN)6 using<br />

methylene blue as an indicator. Calibration was done by<br />

titrating a known volume of 0.2 M sodium dithionite<br />

against 0.5 M K3Fe(CN)6 under a nitrogen atmosphere.<br />

The current ranged from 0.13 to 0.51 A, which<br />

Earth System Science 213

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