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PNNL-13501 - Pacific Northwest National Laboratory

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Study Control Number : PN98028/1274<br />

Enzymatically Active Surfaces<br />

Eric J. Ackerman<br />

Immobilized enzymes applied to microchannel applications represent a potential improvement in combining proteins with<br />

inorganic materials to create devices and materials with exciting new properties and capabilities. Our long-term objective<br />

is to use highly selective enzymes and protein ligands fused with micro- and nanotechnology to create microchannel<br />

reactors and sensors.<br />

Project Description<br />

Enzymes are known to catalyze more than 5000 diverse<br />

chemical reactions. Enzymatic reactions occur at ambient<br />

temperatures and pressures, thereby obviating the need for<br />

complex reaction vessels required by chemical catalysts.<br />

Our focus has been to develop the capability to build<br />

enzymatic microreactors and to demonstrate catalytic<br />

activity (as an example of enhanced microsystem<br />

performance through highly functional surfaces in<br />

microchannels). Building enzymatic microreactors<br />

requires 1) producing active enzymes, 2) linking the<br />

enzymes to suitable surfaces while retaining catalytic<br />

activity, and 3) integrating the immobilized enzymatic<br />

surface into a functional reactor. To develop our<br />

capability with enzymatic reactors, our initial choice in<br />

enzymes was microbial organophosphorous hydrolase,<br />

which inactivates nerve gas as well as some pesticides.<br />

No additional enzymes or cofactors are required for this<br />

reaction. The goal was to produce recombinant enzyme,<br />

immobilize it to a porous material without losing<br />

enzymatic activity, test for enhanced enzymatic stability<br />

as a consequence of immobilization, and assemble a<br />

prototype microchannel reactor. We succeeded in<br />

achieving all these goals, and production of a successful<br />

single-channel reactor represents a first step toward<br />

creating machines that mimic complex, multi-step<br />

chemical reaction pathways.<br />

Introduction<br />

The combination of enzymes with micro- and<br />

nanotechnology materials exploits the high specificity and<br />

reaction speed (thousands of reactions per second) of<br />

cellular nanomachines (enzymes) with the advantages of<br />

high mass transfer and reaction kinetics possible only<br />

through microchannel technology. Proteins outperform<br />

traditional inorganic catalysts because they lower the<br />

316 FY 2000 <strong>Laboratory</strong> Directed Research and Development Annual Report<br />

energy barrier for a specific reaction, thereby reducing the<br />

required conditions to ambient temperatures and<br />

pressures. Recombinant DNA technology enables the<br />

production of novel proteins with enhanced properties.<br />

Microchannel enzyme bioreactors provide an innovative,<br />

efficient technology to detect and/or destroy chemical and<br />

biological weapons. Enzymes combined with<br />

nanomaterials within microchannel devices are now<br />

possible because of recent advances in materials sciences,<br />

biotechnology, and microengineering. Thus, an<br />

extremely high density of fully functional protein<br />

becomes available to inactivate or bind substrate<br />

efficiently (e.g., chemical agents and biological<br />

pathogens) with high throughput.<br />

The main drawback with enzymes and proteins is<br />

fragility. Enzyme stability can be enhanced by<br />

immobilization, but it is extremely difficult to immobilize<br />

high densities of enzyme while retaining catalytic activity.<br />

We have successfully developed methodologies to link an<br />

enzyme that is important in detecting and destroying<br />

chemical weapons to a nanomaterial. The enzyme,<br />

organophosphorous hydrolase, was immobilized at a<br />

density four times higher than previously known, and it<br />

retained full enzymatic activity. Our enzymatic material<br />

also exhibited markedly enhanced thermal and chemical<br />

stability over the free enzyme. Moreover, we successfully<br />

assembled the enzymatic material into a functioning<br />

microreactor prototype that exhibits high throughput and<br />

rapid reaction kinetics.<br />

Approach<br />

Our specific research objectives were to<br />

• produce active recombinant organophosphorous<br />

hydrolase, and if necessary, introduce sequence<br />

changes to facilitate attachment to defined surfaces

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