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PNNL-13501 - Pacific Northwest National Laboratory

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Development of a Low-Cost Photoelectrochemical Device for Hydrogen Production via Water<br />

Splitting by Sunlight<br />

Study Control Number: PN00028/1435<br />

Maciej S. Gutowski, John E. Jaffe, Peter M. Martin, Larry C. Olsen<br />

The future vision for hydrogen is that it will be efficiently produced from renewable energy sources and made available<br />

for widespread use as an energy carrier and fuel. The objective of this project is to develop a low-cost<br />

photoelectrochemical device for hydrogen production via water splitting by sunlight.<br />

Project Description<br />

The purpose of this project is to develop an integrated<br />

low-cost photovoltaic/electrolysis system that produces<br />

hydrogen with a solar to hydrogen efficiency of greater<br />

than 20%. Copper indium diselenide solar cells were<br />

fabricated from substrates supplied by Siemens Solar<br />

Industries. A panel consisting of six of these cells wired<br />

in series was constructed for carrying out electrolysis<br />

studies. An electrochemical cell was constructed that<br />

consisted of two platinum electrodes immersed in an<br />

electrolyte. Hydrogen was produced with an efficiency of<br />

approximately 6%. Modeling calculations were<br />

performed to determine thickness of the cadmium<br />

telluride layer, which will be used in a two-cell tandem<br />

structure with copper indium diselenide, and a literature<br />

search was performed to identify low-cost electrode<br />

materials. Theoretical investigations relevant to high<br />

band gap materials were carried out. In particular,<br />

benchmark calculations were performed for bulk total<br />

energy, lattice constant, sublattice distortion for copper<br />

indium diselenide, equation of state (except copper<br />

indium diselenide), and band structure of ZnS, ZnSe,<br />

ZnTe, CdTe, and copper indium diselenide. Fully relaxed<br />

surface calculations were performed for the nonpolar<br />

(110) and polar (111) surfaces of ZnSe. Calculations on<br />

the copper indium diselenide nonpolar (110) surface with<br />

relaxation but without reconstruction have been<br />

completed. This project advanced our ability to produce<br />

hydrogen via water splitting by sunlight using low-cost<br />

materials.<br />

Introduction<br />

Progress in the production of hydrogen via water splitting<br />

by sunlight has been limited by three factors (Khaselev<br />

and Turner 1998): 1) corrosion of the semiconductors<br />

immersed in aqueous solutions (thermodynamically, the<br />

semiconductors with desired band gaps are<br />

photochemically unstable in water), 2) high voltage<br />

308 FY 2000 <strong>Laboratory</strong> Directed Research and Development Annual Report<br />

required to dissociate water is not compatible with the<br />

voltage produced by single cells, and 3) high cost of<br />

materials for tandem solar cells that might produce<br />

sufficiently high voltage. To overcome these obstacles,<br />

we suggest three paths. First, we proposed to separate the<br />

electrochemical part from the photovoltaic part to<br />

eliminate the problem of corrosion of semiconductors in<br />

aqueous solutions and to build a (modular but integrated)<br />

photovoltaic/electrolysis device (see Figure 1). Second,<br />

we proposed to develop a low-cost, thin-film solar cell<br />

structure to convert solar to electrical energy to achieve<br />

the required voltage for water splitting and high efficiency<br />

of the solar energy conversion. This tandem solar cell<br />

will be based on a Cu(In,Ga)(Se,S)2 copper indium<br />

diselenide cell provided by Siemens Solar Industries, the<br />

world’s leading thin-film solar cell manufacturer, and will<br />

require development of one additional high-band gap cell.<br />

We will consider cadmium telluride and copper- and<br />

silver-based chalcopyrites as candidate materials for the<br />

second cell. Third, in order to achieve a low-cost system,<br />

materials other than platinum will be investigated for<br />

electrodes of the electrochemical module. The benefit of<br />

our approach is development of a low-cost<br />

photovoltaic/electrolysis system that produces hydrogen<br />

with a solar to hydrogen efficiency of greater than 20%.<br />

Approach<br />

The approach involves experimental and theoretical<br />

studies being conducted in parallel. In order to eliminate<br />

the problem of corrosion of semiconductors in aqueous<br />

environments, we propose to separate the photovoltaic<br />

and electrochemical elements (Figure 1). The voltage<br />

from the photovoltaic module is passed to the electrochemical<br />

module but the interaction of semiconductors<br />

with water is eliminated. The experimental efforts were<br />

focused on constructing a prototype photovoltaic/<br />

electrolysis system. The theoretical efforts were focused<br />

on electronic structure studies of bulk, interface, and<br />

defect issues in the active materials used.

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