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10.3 HVAC SYSTEM CONTROL PHILOSOPHY Process Control Plan for the Silo 3 Project I Document No. 40430-PL-OOO3, Rev. 1 Jacobs Project Number 35H19605 September 5, 2003 50 69 I The Supply and Exhaust Air Systems utilize controls typical of industrial installations. Each of the three air-handling units (consisting of intake filters, fans, electric heaters, and refrigeration-based air conditioning components) has local controls provided by the manufacturer. The exhaust filtration system consists of two filter units and two exhaust fans, with a crossover to allow either filter to be used with either fan. The major HVAC system components are interfaced with the main PLC control system, allowing monitoring and control of HVAC functions via the main HMI in the Operations SupportKhange Room Trailer. The HMI display configuration includes a suitable display area for HVAC control requirements. The system is operated from the HMI by aligning the dampers and then selecting and starting one of the two exhaust fans and two of the three air-handling units. One of the three air-handling units serves as a backup. The pressure differential between the Packaging Area and outside ambient is maintained using a variable-flow vacuum- relief damper. A PLC-based proportional-integral-derivative (PID) control loop modulates this damper. The PID loop uses input from a differential pressure transmitter, which senses both the Packaging-Area pressure and ambient pressure. The PID loop is enabled and provided with operating and alarm setpoints from the HMI. Additional inputs are provided from door position sensors to tailor the response of the PID algorithm during off-normal operating conditions. The interior temperature is controlled by a PLC-based PID control loop utilizing input from a temperature sensor in the Packaging Area and setpoints from the HMI. The following upset conditions are alarmed at the HMI: 0 0 Failure of an air-conditioning unit Failure of a fan Failure to maintain either temperature or differential pressure 0 Detection of a fire The HVAC system control logic is interlocked with the fire detection and air quality monitoring systems to force the system to the most suitable operating mode during upset conditions. Operators are able to control or reset the HVAC system from the operations support trailer without entering the Process Building. 10.4' HVAC SYSTEM INTERLOCKS ------- ---- ---- Detailed listings of interlocks for the Supply Air System, the Exhaust Air System, and the Miscellaneous HVAC Systems are provided in Tables lo-=, respectively. 10-2B, and 10-2C, 10.5 HVAC SYSTEM SETPOINTS Detailed listings of setpoints for the Supply Air System and the Exhaust Air System are provided in Tables 10-3A and 10-3B, respectively. There are no setpoints in the Miscellaneous HVAC Systems. 10-5 808141 I I
I woo20-a H0020-2 H0020-3 H0022-'8 fable 10-2A Supply Air System Interlocks Permissives to manually start up ACU-70-5700, -57 IO, or -5720 D Shut down operating ACU and start up standby ACU oh3 how discharge air flow. 9 Bf operating ACU shuts down, start up standby ACU. Process Control Plan for the Silo 3 Project Document No. 40430-PL-0003. Rev. 1 Jacobs Project Number 35H19605 Se;3remkr E, 2532 - 50 69 ACU-70-5700 ACU-70-5710 ACU-70-5720 ACU-70-5700 ACU-70-57 10 ACU-70-57'20 ACU-70-5700 ACU-70-5710 ACU-70-5720 Shut down operating ACU and start up 1 ACU-70-5700 standby ACU on signal from smoke ACU-70-5710 jetector. ACU-70-5720 Shut down operating ACU on signal from ACU-70-5700 lire-alarm system. ACU-70-57 'PO ACU-70-5720 Modulate DPR-70-6020 on increase in DPR-70-6020 xessure in Airlock 007. Iressure in Entry Corddor 001 :lose FDP-70-6023 on signal from fire- jlarm system. I FDp-70-6023 DPR-70-6016 open- DPR-70-609 8 open DPR-70-6020 open BPR-70-6022 open FDP-70-6023 open FB-BRAS-70-5700 XA-ACU-70-5700 XA-ACU-7015710 XA-AC U-70- 5 7 20 XE-ACU-70-5700 XE-ACU-70-5710 XE-AW-70-5720 FAP-92-5860 PDlC-DPR-70-6020 PDIC-DPR-70-6022 FAP-92-5868 25 Unlike the P&DDs, The HVAC Control Diagrams do not assign a unique number to each interlock. I a Accordingly, this table uses both the interlock number and the sheet number for uniqueness. a 0-6
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SILO 3' PROJECT REMEDIAL DESIGN / R
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Signature Page I SILOS PROJECTS ENV
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SECTION SILOS PROJECTS Silos Projec
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Piping and Instrumentation Diagrams
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I I 2 I 3 I 4 I INSTRUMENT FUNCTION
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P 81 I I I I I I 2 n STACK EOUlPMEN
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