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silo 3 - U.S. Department of Energy

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Process Description for the Silo 3 Project<br />

Document No. 40430-RP-0003, Rev. 1<br />

Jacobs Project No. 35H19605<br />

September 5, 2003<br />

2.2.3 Retrieval Bin Register (EAR-1 1-5052) and Excavator Room Register (EAR-1 1-5053)<br />

The PVS, via the Retrieval Bin Register, collects and exhausts air from the Excavator Room<br />

by pulling air across the Retrieval Bin. The register is normally operated only during<br />

mechanical retrieval operations.<br />

The Excavator Room Register, which is part <strong>of</strong> the PVS, is located near the top <strong>of</strong> the <strong>silo</strong><br />

wall opening. The register is used to limit contamination transfer during <strong>silo</strong> wall cutting<br />

by capturing both saw cuttings and Silo 3 dust generated during cutting. The register can<br />

be used to transfer most <strong>of</strong> the exhaust air associated with pressure boundary<br />

management in the Excavator Room before opening the <strong>silo</strong> sidewall.<br />

2.2.4 Retrieval Bin Discharge Feeder (FDR-11-5106)<br />

The Retrieval Bin Discharge Feeder (RBDF) is a double screw conveyor located beneath the<br />

Retrieval Bin. It consists <strong>of</strong> two 1 2-in.-diameter, variable-pitch, variable shaft diameter4,<br />

variable-speed screws. The feeder delivers Silo 3 material to the Inclined Conveyor (see<br />

Section 2.2.5).<br />

During MRS operations, the RBDF, a variable-speed conveyor, controls the flow rate <strong>of</strong><br />

material to packaging. All downstream conveyors are single-speed, and are designed to<br />

operate at capacities equal to or greater than the maximum capacity <strong>of</strong> the RBDF.<br />

Accordingly, these conveyors will <strong>of</strong>ten be operated in a "less than fully loaded" condition<br />

due to downturns <strong>of</strong> the RBDF. All conveyors and motors are designed to operate under<br />

these conditions.<br />

2.2.5 Inclined Conveyor (DFC-11-5056)<br />

The Inclined Conveyor is a pocketed, sidewall belt conveyor that receives Silo 3 material<br />

from the RBDF. It then transports material upward at a 70-degree angle from horizontal. I<br />

The conveyor discharges by gravity into a horizontal screw conveyor (Transfer Conveyor,<br />

FDR-11-5100; see Section 2.2.6). The Inclined Conveyor is a heavy-duty, carbon-steel<br />

unit enclosed for dust control. The conveyor uses a flexible corrugated sidewall belt with<br />

cleats to prevent fallback <strong>of</strong> material during transfer.<br />

The Inclined Conveyor is maintained at slight negative pressure via PVS connections.<br />

Likewise, both <strong>of</strong> the downstream conveyors (Le., the Transfer Conveyor and the Feed<br />

Conveyor) are maintained at slight negative pressures via connections to the Inclined<br />

Conveyor. .,<br />

2.2.6 Transfer Conveyor (FDR-11-5100)<br />

The Transfer Conveyor receives Silo 3 material from the Inclined Conveyor (see<br />

Section 2.2.5) and transfers it to the Feed Conveyor (FDR-10-5102; see Section 2.1.7).<br />

Constraints resulting from the east-west locations <strong>of</strong> key pieces <strong>of</strong> equipment create the<br />

need for the Transfer Conveyor.<br />

*The variable-pitch and variable-shaft-diameter features ensure material pickup along the entire<br />

length <strong>of</strong> the Retrieval Bin.<br />

2-5<br />

OQbQ031<br />

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