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______c__ -7- L= Revision I 0 1 Date 08 /2 8 /O 2 0 9/0 5 /O 3 Process Control Plan for the Silo 3 F’roject Document No. 40430-PL-0003, Rev. 1 Jacobs Project Number 35H19605 September 5,2003 ~--~-__ 50-8-9 Revision Sheet I Pages Affected Reason for Revision All Issued for Design . All Revised per DCN 40430-JEG-080 I 000083 e
l!!EI,.~COSS r e ,I t,i TABLE OF CONTENTS Process hnnol Plan for the Silo 3 Project Document No. 40430-PL-0003, Rev. 1 Jacobs Project Number 35H19605 September 5, 2003 I YJ tL, rr a' ............................................................................................................................ ACRONYMS viii 1 .O INTRODUCTION .......................................................................................................... 1.1 SYSTEM NAMES AND NUMBERS . 1 -2 NON-SYSTEM NAMES AND NUMBERS . 1-1 1-1 1-1 1.2.1 Equipment Numbering . 1-1 1 -2.2 Line Numbering ............................................................................. 1-4 1 -2.3 Valve Numbering . 1-5 1.2.4 . Instrument Numbering . 1-6 1 -3 OVERVEW OF CONTROL SYSTEM . 1-6 2.0 PNEUMATIC RETRIEVAL SYSTEM (SYSTEM 10) . 2- 1 2.1 PRS EQUIPMENT ............................................................................................ 2-2 2.2 PRS WJSTRUMENTATlON . 2-2 2.3 PRS CONTROL PHILOSOPHY . 2-2 2.4 PRS INTERLOCKS .......................................................................................... 2-6 2.5 PRS SETPOINTS ............................................................................................. 2-7 2.6 PRS DATA ARCHIVING . 2-7 3.0 MECHANICAL RETRIEVAL SYSTEM (SYSTEM 1 1 . 3- 1 3.1 MRS EQUIPMENT .......................................................................................... 3- 1 3.2 MRS ~NSTRUMENTATlON 3- 1 3.3 MRS CONTROL PHILOSOPHY . 3- 1 3.4 MRS Nl-ERLOCKS ......................................................................................... 3-3 3.5 MRS SETPOINTS ........................................................................................... 3-3 3.6 MRS DATA ARCHl.VING .............................................................................. 3-3 4.0 PROCESS VENT SYSrEM (SYSTEM 1 9) . 4-1 4.1 PVS EQUIPMENT ........................................................................................... 4- 1 4.2 pvs WJSTRUMENTATlON ............................................................................ 4- 1 4.3 pvs CONTROL PHILOSOPHY . 4- 1 4.3.' Collection Header . ........ 4-2 4-32! Dust Collection, Filters, and Blowers .......................................... 4-2 4.4 pvs INTERLOCKS. ......................................................................................... 4-2 4.5 PVS SETPOINTS ............................................................................................ 4-2 . . 4.6 PVS DATA ARCHIVING . 4-2 5.0 CONTAINER MANAGEMENT SYSTEM (SYSTEM 25) AND SAMPLING SYSTEM (SYSTEM 84) ............................................................................................. 5- 1 5.1 CONTAINER MANGEMENT AND SAMPLING SYSTEM EQUIPMENT---5-1 5.1.1 Container Management and Packaging Systems A&B ........__...._._....-.-...----.--.--.----------.------....-. iii . 0 0 0 0.8 4
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SILO 3' PROJECT REMEDIAL DESIGN / R
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~-~~ /, - DRAWINGS I . 1' Civil Dra
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e e 1.0 Purpose and Scope t ?: 5069
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0 assumed 0 0 - 5069. , *. , , .-i
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1 5 1 Silo 3 RD/RA Package, 40430-R
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0 characteristics. 0 5049 Silo 3 RD
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* ACTIVITY / DELIVERABLE Submit Sil
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e Revision Date Prepared By Checked
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. ..... . . '_ Process Description
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.e . . . . b.1 . .. , 8 , . ". 3 .i
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e .L 0 .;- REFERENCE DRAWINGS (cont
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0 Process Description for the Silo
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P . .. m C 4 0 d r 0 E a .m ii 0000
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Proces's Description for the Silo 3
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- B-2 'fi' 2.1.5 'Pneumatic Retriev
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Process Description for the Silo 3
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I < :,i,' ;1 'e 1 t . (,, : . RCV:2
Page 36 and 37: i: >! {i.Fk . 4 .... < - . " , Proc
Page 38 and 39: .i\ . . + Q :.h- '2. *L * .f .a ..*
Page 41 and 42: Process Description tor the Silo 3
Page 43 and 44: ;, I't I: - . Process Description f
Page 45 and 46: * Process Description for the Silo
Page 47 and 48: . .- a ” 4.0;. .. 5.2.1 Sodium Li
Page 49 and 50: a 6.0 ': SUPPORT SYSTEMS - 6.1 HEAT
Page 51 and 52: 8 . tic 2,J * ' ' \3 cy!,; rrocess
Page 53 and 54: a a , 0 Miscellaneous filters, afte
Page 55 and 56: a Process Description for the Silo
Page 57 and 58: R ni 2
Page 59 and 60: -_______ , f Revision 0 1 Date 711
Page 61 and 62: Access and Retrieval Strategy for t
Page 63 and 64: Access and Retrieval Strategy for t
Page 65 and 66: .r t :: I-. a ,J d+ Access and Retr
Page 67 and 68: @ 1.4 LOAD LIMITATIONS ON SILO 3 Ac
Page 69 and 70: I' .\ I . I . a . ; 2.0 ACCESS AND
Page 71 and 72: a 3.0' PNEUMATIC RETRIEVAL SYSTEM 3
Page 73 and 74: 0 o h i, , :, f , -4 \ 1. t- Access
Page 75 and 76: 0 Break up compacted material withi
Page 77 and 78: . I: r, !*; \.I 5- Access and Retri
Page 79 and 80: . I . 4 . . r hir 1' I Access and R
Page 81 and 82: - :, :!,:- Access and Retrieval Str
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Page 85: I Revision I BS PROCESS CONTROL PLA
Page 89 and 90: * c . . BHJACOBS .. f ,'. !) . - LI
Page 91 and 92: 'e - B: . I ., e? if < \ (1 ,!- REF
Page 93 and 94: Process Control Plan for the Silo 3
Page 95 and 96: e 0 0 .-. ,? . :' .. _, Drag Flight
Page 97 and 98: 1/ . .I 1 , ir. A . r. /.Sa L Table
Page 99 and 100: I!HJACOBS September Process Control
Page 101 and 102: ~ ~~~ Process Control Plan for the
Page 103 and 104: - e e e - 0 al al E .- a . LO ._ .
Page 105 and 106: __ __ __ Process Control Plan for t
Page 107 and 108: e a ., i . 5U69 ' . Table 2-3 PRS S
Page 110 and 111: __ --- B-S- Process Control Pian fo
Page 112 and 113: - m.’!aBsL- __ - 5-0-69 - ~ Proce
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Page 116 and 117: 23 24 25 26 27 28 29 30 38 41 42 Ta
Page 118 and 119: FLT-19-52048 FAN-1 9-520644 FAN-1 9
Page 120 and 121: 50 69 000117
Page 122 and 123: 0 Packaging Frames do not come into
Page 124 and 125: l9 All setpoints will be reviewed a
Page 126 and 127: __ . m:JjA!!oBs- 0 run time hour me
Page 128 and 129: __ -- BS-- 0 motor overload, and 0
Page 131 and 132: 0 8.3.1 Receipt, Storage, and Trans
Page 133 and 134: 50 69 Process Control Plan for the
Page 135 and 136: 0 TNK-44-5002 BN K-44-5004A TNK-44-
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9.6 WASTEWATER SYSTEM DATA ARCHIVIN
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I woo20-a H0020-2 H0020-3 H0022-'8
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H0026-2 ACU-70-5702 DPW-70-6016 DBR
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Process Control Plan for the Silo 3
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12.0 . CCTV SYSTEM (SYSTEM 95) 12.1
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Silo 3 Environmental Control Plan 4
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ALARA BAT CFR DOE DPC EDE FEMP FTL
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- __ - 5069 Silo 3-Environmental-C-
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2.1.2 Emission Control During Retri
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I----- . - line radon concentration
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Silo 3 Environmental Control Plan 4
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- 5069 Silo 3 Environmental Control
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4.0 FUGITIVE DUST CONTROL PLAN - 50
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. .. )r 50 -~ ~ 5.6 WASTE CONTAINER
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-' . . . .J ' . 6 .O 1. 2. 3. 4. 5.
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. . SECTION Fence Silt Fence 10' p-
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Dam Height (feet) 1 2 3 Specificati
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. . 50 69
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, i. 1. 2. 3. 4. 5. 6. 7. 8. OFF-HO
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_. t . Date of Response: Time of Fi
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.. , ESTIMATE OF WASTE DURING CONST
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c Calculation Nuclear Engineering .
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, "I 4 ; . c: ," ir f 5069 Descript
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GaDeuPation Inputs:. Polorhm-218 Ra
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0 . Q Calculation Section: 1. Parti
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2. Radon Release Rate 35H19605 The
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3. Convevor Tor> and Bottom EN G I
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3. Total Release Rate Calculation N
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E N G I N E E R I N GQ Project: 35H
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* nACOBS E N 0 I N E E R I N G@ Dos
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m w E N G I N E E R I N G@ AllACHME
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t' 0 AITACHMENT A JACOBS E N G I N
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E N G I N E E R I N GQD AITACHMENT
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. . ..
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I Approved BY I TIMEQ ESTIMATE OF S
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Timed Estimate of Secondary Waste f
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__ __- - Timed Estimate of Secondar
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2.'2 Mechanical Retrieval System Ti
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Signature Page I SILOS PROJECTS ENV
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issue Authorization Date Effective
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SECTION SILOS PROJECTS Silos Projec
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F 33 Silos Project Environmental Mo
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e 1 2 3 4 5 6 7 8 9 10 11 12 13 . i
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L 3 4 5 6 7 8 9 10 11 12 13 14 15 1
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SEE DRAWING 94X-5500-SK-5527 . .. .
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a. This document has been reviewed
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FROM SUPPLY FROM EUlLOlNG HVAC SYST
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a I 1 I _ -- _ -.._..____..-.. - -.
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Piping and Instrumentation Diagrams
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I I 2 I 3 I 4 I INSTRUMENT FUNCTION
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P 81 I I I I I I 2 n STACK EOUlPMEN
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EXC-11-5050 DKCHbRCE EXCAVATOR FROU
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I I 2 I 3 I 4 I 5 I 6 I 7 I 8 SlLC
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I FROY PACKAGE LOADING STAHD A I I
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I I 2 I 3 I 4 I 5 I 6 PROCESS HEPA
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NOTE 2 1 I I .J I U I I 1 tl T IA-4
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I I I 2 I 3 I 4 I 5 I 6 I 7 I 8 EQU
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575 OUT PUB NR 575 OUT u1B UR I I 4
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E E FROM PROCESS EULMNC EXHWST HOOD
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.- STORAGE AND WASTEWATFR TANK #REA
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I 100% OUTmE ALlslENl YR 5750 CFU l
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a DPR-70-6019 W-70-6020 FC FROM PAC
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a a FROM PACKAGWG MEA AND NRLOCKIDO
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FAN-77-5790A ! HTR-77-57404 SET 0 5
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