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0 Process Control Plan for the Silo 3 Project Document No. 40430-PL-0003, Rev. 1 Jacobs Proiect Number 35H19605 September 5,2003 - 5- 5069 I sequencing, alarm monitoring, and interlocking is performed in the PLCs. Use of relay logic, individual timers, and interlocks external to the PLCs is avoided. An exception to this is the emergency stop circuits, which are hard-wired and also have PLC inputs to reset process PLC control functions as required. Operator push buttons, hand switches, conveyor controls, motion detectors, solenoid valves, etc., are configured as inputs and outputs WO) to the PLC control system. Discreet input circuits are 120 VAC; discrete output circuits are either contact-closure or 24 VDC; and analog l/O circuits are 4-20 mA. Detailed I/O information is provided .in Attachment A. Packaging area control stations are suitably configured for manipulation by operators who are in a standing position alongside the associated equipment. A primary Allen-Bradley touch screen control station is provided at each of the two Package Loading Stands. Other small local control stations are provided as required for peripheral devices such as loading area conveyors and building airlock doors. An additional Allen-Bradley touch screen is installed at a convenient location for Packaging Area operators to monitor and control related overall facility functions, (such as the PRS or MRS operations) and facility utility functions. A local area network is installed to link all the PLC processors, the HMI PCs, and the Packaging Area touch screen displays. The communication format is Ethernet 1 OBase-T in accord with the communication facilities built into the .Allen-Bradley SLC5/05 processors and other field display stations. A configurable Ethernet switcher is provided with a 0 sufficient number of ports for future expansion. .- All of the Control Room PCs, the main process PLC and packaging line PLCs, and the touch screen displays are powered from the Uninterruptible Power Source (UPS). This eliminates control system disruptions and processors reboot delays. Actual process equipment, including all conveyors, fans, etc., do not have backup power. The PLCs are programmed to turn all output circuits off and to reset all process functions on utility power loss. 11-2 I I
12.0 . CCTV SYSTEM (SYSTEM 95) 12.1 CCTV SYSTEM EQUIPMENT CCT-95-525lA-G: Color Cameras A-G 0 CCT-95-5252A-E: 20” Color Monitors A-E CCT-95-5253A-D: Dome Controllers A-D CCT-95-5254: UTP Transceiver Hub CCT-95-5255: Digital Video Recorder Multiplexer CCT-95-5256A&B: Data Mergers A&B CCT-95-5257A&B: 2.4 GHz Transmitters/Receivers A&B 0 CCT-95-5258: Switcher 12.2 CCTV SYSTEM OPERATION Process Control Plan for the Silo 3 Project Document No. 40430-PL-0003, Rev. 1 Jacobs Project Number 35H19605 September 5, 2003 r- 5.0 6-9 _____ -~ - I . A 20-in. color monitor is located on top of Silo 3. This monitor is used by the VWMS operators. A dome controller is also located on top of Silo 3. This controller is used by the W E operators to control panltilt and zoom of the Silo 3 North wall and inside silo I dome cameras. A 20-in. color monitor is located in the Excavator Room. This monitor is used by the Excavator operator. A dome controller is located in the Excavator Room, and is used to control pan/tilt and zoom of the Excavator camera and Retrieval Feed Bin camera. The Operations Support Trailer has two 20411. color monitors that can view any of the above-mentioned five cameras. Also, a dome controller in the Operations Support Trailer can control any of the five cameras. 12-1
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SILO 3' PROJECT REMEDIAL DESIGN / R
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~-~~ /, - DRAWINGS I . 1' Civil Dra
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1 5 1 Silo 3 RD/RA Package, 40430-R
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* ACTIVITY / DELIVERABLE Submit Sil
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e Revision Date Prepared By Checked
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0 Process Description for the Silo
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Proces's Description for the Silo 3
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- B-2 'fi' 2.1.5 'Pneumatic Retriev
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Process Description for the Silo 3
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Process Description tor the Silo 3
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* Process Description for the Silo
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a 6.0 ': SUPPORT SYSTEMS - 6.1 HEAT
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a a , 0 Miscellaneous filters, afte
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a Process Description for the Silo
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-_______ , f Revision 0 1 Date 711
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Access and Retrieval Strategy for t
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Access and Retrieval Strategy for t
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@ 1.4 LOAD LIMITATIONS ON SILO 3 Ac
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a 3.0' PNEUMATIC RETRIEVAL SYSTEM 3
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Process Control Plan for the Silo 3
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GaDeuPation Inputs:. Polorhm-218 Ra
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2. Radon Release Rate 35H19605 The
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3. Convevor Tor> and Bottom EN G I
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3. Total Release Rate Calculation N
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E N G I N E E R I N GQ Project: 35H
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* nACOBS E N 0 I N E E R I N G@ Dos
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t' 0 AITACHMENT A JACOBS E N G I N
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I Approved BY I TIMEQ ESTIMATE OF S
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Timed Estimate of Secondary Waste f
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__ __- - Timed Estimate of Secondar
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2.'2 Mechanical Retrieval System Ti
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Signature Page I SILOS PROJECTS ENV
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issue Authorization Date Effective
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SECTION SILOS PROJECTS Silos Projec
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Piping and Instrumentation Diagrams
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I I 2 I 3 I 4 I INSTRUMENT FUNCTION
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P 81 I I I I I I 2 n STACK EOUlPMEN
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EXC-11-5050 DKCHbRCE EXCAVATOR FROU
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I I 2 I 3 I 4 I 5 I 6 I 7 I 8 SlLC
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