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part 1: overview of cogeneration and its status in asia - Fire

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166 Part3: Summary <strong>of</strong> country studies – Bangladesh <strong>and</strong> Viet Nam<br />

4.3 Pre-feasibility Studies at Selected Industrial <strong>and</strong> Commercial Sites<br />

For the purpose <strong>of</strong> economic analysis, the total <strong>in</strong>stalled costs <strong>of</strong> the <strong>cogeneration</strong> plants<br />

were assumed as follows: steam turb<strong>in</strong>es - US$ 1,200/kWe; gas turb<strong>in</strong>es - US$ 1,000/kWe;<br />

<strong>and</strong> reciprocat<strong>in</strong>g eng<strong>in</strong>es - US$ 900/kWe. Some common f<strong>in</strong>ancial data gathered or<br />

assumed before conduct<strong>in</strong>g the pre-feasibility studies are summarized <strong>in</strong> Table 4.2.<br />

Table 4.2 F<strong>in</strong>ancial data used for the pre-feasibility study<br />

Parameters Unit Value<br />

Exchange rate VND/US$ 14,000<br />

Tax rate Per cent/year 5<br />

Discount rate Per cent/year 15<br />

Hurdle rate per cent/year 17<br />

Cogeneration plant service life Year 15<br />

Electricity purchase price VND/kWh EVN tariff<br />

Electricity buy-back rate per cent <strong>of</strong> purchase price Up to 70<br />

Fuel price escalation rate per cent/year 5<br />

Electricity price escalation rate per cent/year 5<br />

Fuel purchase price<br />

- natural gas<br />

- heavy fuel oil<br />

- diesel<br />

- coal<br />

VND/m 3<br />

VND/kg<br />

VND/litre<br />

VND/ton<br />

1,430<br />

1,800<br />

3,580<br />

280,000<br />

The fuel prices used are those based on the prices prevail<strong>in</strong>g <strong>in</strong> the domestic market at<br />

present. Coal <strong>and</strong> natural gas prices are taken from EVN’s bidd<strong>in</strong>g documents. The purchase<br />

price <strong>of</strong> electricity is the tariff applied to Vietnamese <strong>in</strong>dustries. Based on <strong>in</strong>formation from<br />

Power Company 2, the buy-back rate is generally taken as 450 VND/kWh. The purchase<br />

price has to be negotiated between the cogenerators <strong>and</strong> Power Companies; <strong>in</strong> any case,<br />

buy-back rate will not be higher than 70 per cent <strong>of</strong> the sell<strong>in</strong>g price.<br />

The actual work<strong>in</strong>g period for the pre-feasibility study is considered as 306 days/year. Except<br />

for the case <strong>of</strong> the paper mill “E”, the boiler pressure <strong>of</strong> 40 Bar is chosen for steam turb<strong>in</strong>e<br />

alternatives. In paper mill “E”, the exist<strong>in</strong>g boiler pressure is 74 Bar, which is used to assess<br />

the viability <strong>of</strong> the steam turb<strong>in</strong>e alternative.<br />

4.3.1 Textile mill “A”<br />

This is one <strong>of</strong> the largest textile mills <strong>in</strong> Viet Nam. It was put <strong>in</strong>to operation <strong>in</strong> 1959. The<br />

company has an average production <strong>of</strong> 12 million meters <strong>of</strong> fabric per annum. With 3,350<br />

employees, the company is contribut<strong>in</strong>g effectively to the unemployed reduction <strong>of</strong> the city.<br />

Electricity is used for mach<strong>in</strong>es, light<strong>in</strong>g <strong>and</strong> air condition<strong>in</strong>g. The company has a centrifugal<br />

chiller <strong>of</strong> 200 kW, which has been out <strong>of</strong> order. In the analysis, it is assumed that the<br />

company has a process cool<strong>in</strong>g dem<strong>and</strong> equivalent <strong>of</strong> 200 kWe. So far, the factory does not<br />

have any record <strong>of</strong> steam consumption due to lack <strong>of</strong> measur<strong>in</strong>g equipment. The steam<br />

consumption is estimated from the fuel oil consumption <strong>in</strong> the boiler.

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