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part 1: overview of cogeneration and its status in asia - Fire

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104 Part3: Summary <strong>of</strong> country studies – Bangladesh <strong>and</strong> Viet Nam<br />

• Peak steam dem<strong>and</strong> (occurred <strong>in</strong> June): 12,950 kg/hr<br />

• Base steam dem<strong>and</strong> (occurred <strong>in</strong> November): 5,000 kg/hr<br />

• Total steam consumption <strong>in</strong> 1991: 5.7×10 4 tons<br />

• Total bunker oil consumption <strong>in</strong> 1991: 4.6×10 6 litres<br />

c) Power to heat ratio<br />

Monthly power to heat ratio <strong>in</strong> 1996 <strong>of</strong> the CCP plant varies from 64.4 MWh/TJ to 105.9<br />

MWh/TJ, the average value be<strong>in</strong>g 82.8 MWh/TJ or 0.3 kWe/kWth (see Figure 2.1).<br />

Power to Heat Ratio (MWh/TJ)<br />

110<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

Jan.<br />

Feb.<br />

Mar.<br />

Apr.<br />

May<br />

Jun.<br />

Jul.<br />

Month<br />

Figure 2.1 Monthly power to heat ratio <strong>of</strong> the CCP plant<br />

2.2.2 Identification <strong>of</strong> Alternative Cogeneration Options<br />

For the average power to steam ratio <strong>of</strong> 82.8 MWh/TJ <strong>of</strong> the factory, typical <strong>cogeneration</strong><br />

system used is the steam turb<strong>in</strong>e. However, reciprocat<strong>in</strong>g eng<strong>in</strong>e <strong>and</strong> gas turb<strong>in</strong>e<br />

<strong>cogeneration</strong> systems were also <strong>in</strong>cluded as potential alternatives because these are:<br />

• applicable <strong>in</strong> small-scale <strong>cogeneration</strong> systems.<br />

• commonly used configurations <strong>in</strong> the Philipp<strong>in</strong>es.<br />

• simple <strong>and</strong> easy-to-grasp technologies.<br />

a) Siz<strong>in</strong>g <strong>of</strong> <strong>cogeneration</strong> system<br />

Based on the results <strong>of</strong> the energy dem<strong>and</strong> analysis, each <strong>of</strong> the above c<strong>and</strong>idate<br />

<strong>cogeneration</strong> systems was sized to meet either the manufactur<strong>in</strong>g plant's process steam<br />

(thermal match) or electricity requirements (power match). From the analysis <strong>of</strong> the plant's<br />

electricity <strong>and</strong> steam usage pattern, base <strong>and</strong> peak process heat requirements <strong>of</strong> 5,000<br />

kg/hr, 13,000 kg/hr are used for thermal match<strong>in</strong>g. Likewise, base <strong>and</strong> peak power<br />

requirements <strong>of</strong> 1,500 <strong>and</strong> 2,430 kW are <strong>in</strong>vestigated for power match<strong>in</strong>g.<br />

Aug.<br />

Sep.<br />

Oct.<br />

Nov.<br />

Dec.

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