part 1: overview of cogeneration and its status in asia - Fire
part 1: overview of cogeneration and its status in asia - Fire
part 1: overview of cogeneration and its status in asia - Fire
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30 Part I: Overview <strong>of</strong> <strong>cogeneration</strong> <strong>and</strong> <strong>its</strong> <strong>status</strong> <strong>in</strong> Asia<br />
Table 3.1 Cost breakdown (US$) <strong>of</strong> a 20 MWe gas turb<strong>in</strong>e <strong>cogeneration</strong> plant 1<br />
Gas turb<strong>in</strong>e plant equipment<br />
- Gas turb<strong>in</strong>e gen-set package (FOB)<br />
- Auxiliary systems<br />
- Fuel gas compressor/ skid<br />
- Back-up distillate storage<br />
Steam equipment<br />
- Heat recovery boiler with auxiliary fir<strong>in</strong>g<br />
- W ater treatment system<br />
- Condenser, feedwater pumps<br />
Electrical equipment<br />
- Substation transformers<br />
- Switch gear <strong>and</strong> controls<br />
- Utility <strong>in</strong>terconnections<br />
Services <strong>and</strong> Installation<br />
- Eng<strong>in</strong>eer<strong>in</strong>g design<br />
- Civil works<br />
- Control <strong>and</strong> ma<strong>in</strong>tenance build<strong>in</strong>g<br />
- Electrical field work<br />
- Mechanical field work<br />
- Freight <strong>and</strong> h<strong>and</strong>l<strong>in</strong>g<br />
Total plant cost<br />
- Equipment, design <strong>and</strong> <strong>in</strong>stallation<br />
- Cont<strong>in</strong>gency (approximately 10% )<br />
If <strong>cogeneration</strong> is be<strong>in</strong>g adopted as a retr<strong>of</strong>it at an exist<strong>in</strong>g site, the cost items will depend<br />
greatly on the exist<strong>in</strong>g facilities, some <strong>of</strong> which may be reta<strong>in</strong>ed while others are discarded,<br />
replaced or upgraded.<br />
The cost <strong>of</strong> l<strong>and</strong> may be a crucial factor at some sites where <strong>cogeneration</strong> facility is<br />
commissioned, <strong>part</strong>icularly <strong>in</strong> the case <strong>of</strong> urban build<strong>in</strong>gs or when additional space is<br />
required for storage <strong>and</strong> h<strong>and</strong>l<strong>in</strong>g <strong>of</strong> fuel.<br />
Integration <strong>of</strong> the <strong>cogeneration</strong> plant <strong>in</strong>to the exist<strong>in</strong>g set-up may lead to some economic<br />
losses to the cogenerator (e.g. production downtime). Costs associated with such losses<br />
should be <strong>in</strong>cluded <strong>in</strong> the total project cost.<br />
The operat<strong>in</strong>g <strong>and</strong> ma<strong>in</strong>tenance (O&M) cost should <strong>in</strong>clude all direct <strong>and</strong> <strong>in</strong>direct costs <strong>of</strong><br />
operat<strong>in</strong>g the new <strong>cogeneration</strong> facility, such as servic<strong>in</strong>g, equipment overhauls, replacement<br />
<strong>of</strong> <strong>part</strong>s, etc. The cost <strong>of</strong> employ<strong>in</strong>g additional personnel as well as their tra<strong>in</strong><strong>in</strong>g needed for<br />
operat<strong>in</strong>g the new facility must also be taken <strong>in</strong>to account. Present technology allows<br />
complete automation <strong>of</strong> small pre-packaged <strong>and</strong> pre-eng<strong>in</strong>eered un<strong>its</strong>, help<strong>in</strong>g to reduce the<br />
O&M costs considerably.<br />
1 Gas Turb<strong>in</strong>e World, The 1990 H<strong>and</strong>book, Pequot Publish<strong>in</strong>g.<br />
8,100,000<br />
370,000<br />
420,000<br />
110,000<br />
1,840,000<br />
320,000<br />
420,000<br />
320,000<br />
110,000<br />
420,000<br />
1,100,000<br />
630,000<br />
320,000<br />
840,000<br />
1,470,000<br />
320,000<br />
17,110,000<br />
1,700,000<br />
9,000,000<br />
2,580,000<br />
850,000<br />
4,680,000<br />
18,810,000