2 - Fagor Automation

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Selection criteria 5. SELECTING CRITERIA Selection of the synchronous motor and its associated drive 232 DDS HARDWARE Ref.1209 206 The continuous torque M S : is due to: • the friction between table with its ways and with the ballscrew M F , • the weight of the table when not moving horizontally M W, • the cutting force of the tool M C . Friction torque M F : where: M S = M F + M W + M C M CONTINUOUS = M FRICTION + M WEIGHT + M CUTTING M F M F – + M TABLE F – BALLSCREW 1 = -- = i MF Torque due to friction in N·m. m Table mass in kg. d Leadscrew diameter in m. g Gravitational acceleration, 9.81 in m/s². h Leadscrew pitch per turn in m. µ The friction coefficient between the table and the ways it moves on: typical µ values depending on material: Iron 0.1 ÷ 0.2 Turcite 0.05 Roller bearings 0.01 ÷ 0.02 Torque due to the weight of the table Mw : When the table does not move horizontally, but at an angle like in figure F. H5/1 the torque due to the weight of the table must also be considered. M W mg sinh ------------------------------------ 2 % ---i MW Torque due to the weight of the table in N·m. Inclination angle of the ballscrew with respect to the horizontal axis. % Table weight compensation factor that can vary between 0 and 1. If the total table weight is compensated for by means of some sort of hydraulic system or counterweights so the motor makes the same effort to move the table up as to move it down, the % factor will be 0. At the other end, if no compensation is applied, % will be 1. Torque due to the needed cutting force Mc: There is a cutting force between the tool and the part and this means a hindrance for moving the table. The torque necessary at the motor to make this movement is calculated as follows: MC Torque due to the cutting force of the tool in N·m. F Cutting force of the tool in kg-force. g Gravitational acceleration, 9.81 in m/s². = M C = Fgh ------------------ 2 1 -- i mg h d--------------------------- + ----- 2 10 1 -- i
Motor speed calculation (rev/min) The machine will need a maximum speed (rev/min motor) in a linear movement of the table. Therefore, the motor must have a maximum speed of: RPM motor = V max --------------- i h V max is the maximum linear speed the table needs. Select in the characteristics table of <strong>Fagor</strong> synchronous motors see “AC synchronous servo motors” manual. FXM/FKM families a motor having: • A stall torque equal to or greater than the calculated continuous torque Ms. • A maximum turning speed equal to or greater than the calculated value RPM motor. Selection criteria SELECTING CRITERIA Selection of the synchronous motor and its associated drive 5. DDS HARDWARE Ref.1209 207
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DRIVE DDS Hardware manual Ref.1209
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GENERAL INDEX 1 DESCRIPTION .......
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13 COMPATIBILITY...................
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DECLARATION OF CONFORMITY Manufactu
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Title Type of documentation Interna
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Shipping When shipping the unit, do
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- VERSION HISTORY - The history of
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DDS HARDWARE Ref.1209 19 - SAFETY C
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Precautions 0. 24 21 - SAFETY CONDI
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- RECOMMENDED DOCUMENTATION - Avail
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The Fagor power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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WARNING. When detecting an error, i
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B 90° PHASE-SHIFT V OH > 2.5
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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I (Arms) 50 In 40 30 20 F. H3/102 C
Page 155 and 156: Connector layout The connectors of
Page 157 and 158: ACD/SCD 1.25 These drive modules ha
Page 159 and 160: SCD 2.75 These drive modules have t
Page 161 and 162: CMC 1.25 These drive modules have t
Page 163 and 164: 24V ON STATUS DISPLAY BALLAST DC BU
Page 165 and 166: x1 x1 The following table shows the
Page 167 and 168: x1 X1 connector Compact drives inte
Page 169 and 170: i Other functions The "Prog. Out" c
Page 171 and 172: X3 connector This connector of the
Page 173 and 174: With external incremental feedback
Page 175 and 176: X4 connector X4. Motor feedback Con
Page 177 and 178: i X6 connector This connector of th
Page 179 and 180: x1 X7 connector X7. Status of the s
Page 181 and 182: Pinout X7-ANALOG I/O, digital input
Page 183 and 184: Analog outputs Associated with pins
Page 185 and 186: Digital outputs characteristics Nam
Page 187 and 188: 3. Final stages: They display error
Page 189 and 190: AUXILIARY MODULES 4 Besides the pow
Page 191 and 192: 4.2 Chokes The chokes (inductances
Page 193 and 194: 4.3 External Ballast resistors Note
Page 195 and 196: ER+TH-18/x+FAN resistors with inter
Page 197 and 198: Ohm value WARNING. When connecting
Page 199 and 200: 4.4 Capacitor module This module st
Page 201 and 202: i INFORMATION. In case of micro-sur
Page 203 and 204: RESET OVER VOLTAGE OVER CURRENT ON
Page 205: SELECTING CRITERIA 5 5.1 Selection
Page 209 and 210: Third motor pre-selection Calculati
Page 211 and 212: 5.2 Asynchronous spindle motor and
Page 213 and 214: In the case of a drill, the bit is
Page 215 and 216: T. H5/3 Different accelerations dep
Page 217 and 218: 5.3 Drive selection When selecting
Page 219 and 220: Then, depending on the power for S3
Page 221 and 222: T. H5/8 Power supply selection when
Page 223 and 224: Non-Fagor asynchronous spindle moto
Page 225 and 226: 2. The power supply module must be
Page 227 and 228: T. H5/14 Selection of the mains con
Page 229 and 230: 5.6 Ballast resistor selection guid
Page 231 and 232: When using compact drive modules th
Page 233 and 234: POWER LINE CONNECTION 6.1 Mains con
Page 235 and 236: 6.2 Protection fuses i i To protect
Page 237 and 238: 6.3 Differential breaker i On a DDS
Page 239 and 240: i MANDATORY. For machines whose ser
Page 241 and 242: 6.6 Line inductance Line inductance
Page 243 and 244: i TN type mains Distribution diagra
Page 245 and 246: i IT type mains Distribution diagra
Page 247 and 248: CABLES 7 This chapter describes the
Page 249 and 250: 7.2 Power cable. Motor-drive connec
Page 251 and 252: 7.3 Motor feedback cables i i The a
Page 253 and 254: 7.4 Direct feedback cable The direc
Page 255 and 256: 7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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i Ohm values WARNING. The Ohm value
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables Fagor s
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Values that may be assigned to the
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SERCOS connection with a Fagor 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/RS-422 serial line connectio
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time Another aspect to
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i Observe that a push-button (N.O.,
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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12.2 References of asynchronous mot
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12.4 References of compact drives S
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12.6 Power supply references Sales
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12.8 Cable references Sales referen
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12.9 Order example FAGOR AUTOMATION
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON3 board 13.7 Boot for VEC
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13.15 APS-24 auxiliary power supply
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FAGOR AUTOMATION Fagor Automation S
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