2 - Fagor Automation

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Description 1. DESCRIPTION 30 28 Stages of the system configuration DDS HARDWARE Ref.1209 1.3 Stages of the system configuration The following steps are a reference to configure and install the DDS system. This DDS system configuration process assumes that the motors of the system are known motors. All the motors of the FAGOR catalog are described in their corresponding manuals: • Manual of synchronous servo motors. FXM, FKM families • Asynchronous motor manuals. FM7, FM9 families Example procedure Stage 1. Analysis of the system location Ambient conditions Climate conditions Cooling conditions Mechanical conditions Stage 2. Component selection Motors Power supply module Drive modules Auxiliary modules Stage 3. Connection configuration See block diagrams See connection diagrams See dimension drawings Power and signal cable selection Suggestions for cable installation Power line connection Electrical cabinet and its ventilation
1.4 Environmental and operating conditions Conditions Standard Test reference Mechanical specifications Transport Vibration Acc. to IEC 60721-3-2 Operation Environmental testing-vibration (sinusoidal) 1.5 Electrical conditions Shock limits Acc. to IEC 60721-3-2 IEC 61800-2 Degrees of protection provided by enclosure (IP code) Ambient conditions Storage Ambient temperature Transport Damp heat test (steady state) Operation Ambient temperature Environmental testing-cold Environmental testing-dry heat Damp heat test (steady state) Installation altitude above mean sea level without derating Acc. to IEC 60068-2-6 Test Fc Acc. to EN 60529 Acc. to IEC 60721-3-1 IEC 61800-2 Acc. to IEC 60068-2-78 IEC 61800-5-1 Acc. to IEC 61800-2 Acc. to IEC 60068-2-1,+ Acc. to IEC 60068-2-2 Test Bd Acc. to IEC 60068-2-78 IEC61800-5-1 Acc. to IEC 61800-5-1 IEC 60664-1 Class 2M1, vibration sinusoidal 2 Hz < f
Page 1 and 2: DRIVE DDS Hardware manual Ref.1209
Page 3 and 4: GENERAL INDEX 1 DESCRIPTION .......
Page 5 and 6: 13 COMPATIBILITY...................
Page 7 and 8: DECLARATION OF CONFORMITY Manufactu
Page 13 and 14: Title Type of documentation Interna
Page 15 and 16: Shipping When shipping the unit, do
Page 17 and 18: - VERSION HISTORY - The history of
Page 19 and 20: DDS HARDWARE Ref.1209 19 - SAFETY C
Page 21 and 22: Precautions 0. 24 21 - SAFETY CONDI
Page 23 and 24: - RECOMMENDED DOCUMENTATION - Avail
Page 25 and 26: DESCRIPTION 1 The DDS servo drive s
Page 27: 1.2 General diagram See the schemat
Page 31 and 32: POWER SUPPLIES 2 The Fagor power su
Page 33 and 34: PS-65A module Technical data T. H2/
Page 35 and 36: PS-65A. Connector description The n
Page 37 and 38: PS-25B4 module Technical data T. H2
Page 39 and 40: PS-25B4. Connector description The
Page 41 and 42: PS-25B4 Model currently in the cata
Page 43 and 44: Terminal strip to connect the Balla
Page 45 and 46: i WARNING. Before handling these le
Page 47 and 48: The internal circuits of the non-re
Page 49 and 50: Module power-up 1. For PS-65A power
Page 51 and 52: XPS modules Technical data T. H2/14
Page 53 and 54: Block diagram X1 ( RIBON CABLE ) X2
Page 55 and 56: i Lights indicating the status of t
Page 57 and 58: i Lights indicating the status of t
Page 59 and 60: Terminal strip to connect the Balla
Page 61 and 62: i F. H2/22 Version label of the APS
Page 63 and 64: The next table shows the signals an
Page 65 and 66: Module power-up 1. For the XPS-25 a
Page 67 and 68: i However: The RPS-80 supplies 80 k
Page 69 and 70: Power diagram Mains Mains Mains Mai
Page 71 and 72: Power derating graph / RPS-45 T. H2
Page 73 and 74: Block diagram LINE FEEDBACK L1' L2'
Page 75 and 76: RPS-75. Connector description The f
Page 77 and 78: RPS-20. Connector description The f
Page 79 and 80:
ON STATUS DISPLAY Other elements B
Page 81 and 82:
1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
Page 89 and 90:
The next table shows the signals an
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2. The power supply checks the syst
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WARNING. When detecting an error, i
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
Page 101 and 102:
Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
Page 109 and 110:
Page 111 and 112:
Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
Page 129 and 130:
Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B 90° PHASE-SHIFT V OH > 2.5
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
Page 139 and 140:
Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
Page 147 and 148:
The following table shows other ele
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Current derating Drives for an sync
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Page 153 and 154:
I (Arms) 50 In 40 30 20 F. H3/102 C
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The "Prog. Out" c
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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3. Final stages: They display error
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
Page 193 and 194:
4.3 External Ballast resistors Note
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
Page 201 and 202:
i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
Page 205 and 206:
SELECTING CRITERIA 5 5.1 Selection
Page 207 and 208:
Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-Fagor asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
Page 271 and 272:
EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
Page 285 and 286:
How to install an external Ballast
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How to install an external Ballast
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i Ohm values WARNING. The Ohm value
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8.5 Power supply connections i See
Page 293 and 294:
8.6 Connection of the control and c
Page 295 and 296:
i SERCOS ring connection The SERCOS
Page 297 and 298:
Handling fiber optic cables Fagor s
Page 299 and 300:
Values that may be assigned to the
Page 301 and 302:
SERCOS connection with a Fagor 8055
Page 303 and 304:
ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
Page 307 and 308:
CAN connection with a FAGOR 8055i C
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RS-232/RS-422 serial line connectio
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time Another aspect to
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i Observe that a push-button (N.O.,
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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12.2 References of asynchronous mot
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12.4 References of compact drives S
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12.6 Power supply references Sales
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12.8 Cable references Sales referen
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12.9 Order example FAGOR AUTOMATION
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON3 board 13.7 Boot for VEC
Page 381 and 382:
13.15 APS-24 auxiliary power supply
Page 384:
FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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