2 - Fagor Automation

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Functional safety 9. FUNCTIONAL SAFETY Maintenance, repair and analyze hazardous events 326 DDS HARDWARE Ref.1209 324 9.10 Maintenance, repair and analyze hazardous events Although it is not required due to its low probability, <strong>Fagor</strong> recommends to demand the STO safety function at least once every 24 hours in order to detect possible failures in the STO circuit. The external main contactor - KM1 and Drive Enable have electromechanical components that wear out in time. Their failures due to deterioration must be detected by the diagnostics of the safety controller. The test interval of the Drive Enable is the same as its useful life, i.e. 20 years. After this period, the Drive Enable is no longer reliable. The useful life (mission) of the STO safety function is 20 years. After that time, the safety function will no longer be valid. The expiration date must be calculated by adding 20 years to the date shown on the version label of the unit. Write down this value in the maintenance plan of the installation. Do not use the safety function after that date. If the STO safety function has been implemented according to ISO 13849 PL d (see examples in this chapter), the safety controller will detect an error at the Drive Enable reading AS1-AS2 or and error at external main contactor - KM1 with its feedback contact only when carrying out a demand of the STO. If the external main contactor - KM1 breaks down, it must be replaced. Repair Neither the user nor the OEM is authorized to repair any AXD/SPD modules, not even to replace boards. If the Drive Enable circuit breaks down, the AXD/SPD must be replaced and commissioning test and registering must be done again.
9.11 Decommission and disposal The machine manufacturer must indicate the procedure to be used for decommissioning the machine. Respect environmental regulations. Observe that the AXD/SPD drive modules do not carry batteries. Bear in mind the storage and shipping requirements when disposing of the AXD/SPD units. Functional safety FUNCTIONAL SAFETY Decommission and disposal 9. DDS HARDWARE Ref.1209 325
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DRIVE DDS Hardware manual Ref.1209
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GENERAL INDEX 1 DESCRIPTION .......
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13 COMPATIBILITY...................
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DECLARATION OF CONFORMITY Manufactu
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Title Type of documentation Interna
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Shipping When shipping the unit, do
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- VERSION HISTORY - The history of
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DDS HARDWARE Ref.1209 19 - SAFETY C
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Precautions 0. 24 21 - SAFETY CONDI
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- RECOMMENDED DOCUMENTATION - Avail
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The Fagor power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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WARNING. When detecting an error, i
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B 90° PHASE-SHIFT V OH > 2.5
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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I (Arms) 50 In 40 30 20 F. H3/102 C
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The "Prog. Out" c
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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3. Final stages: They display error
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors Note
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-Fagor asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
Page 273 and 274: See example of electrical installat
Page 275 and 276: A. Fan. Air output. It is recommend
Page 277 and 278: 8.3 System installation Preparation
Page 279 and 280: 8.4 Connection between modules Powe
Page 281 and 282: Ground connection MANDATORY. It is
Page 283 and 284: Connection to the external Ballast
Page 285 and 286: How to install an external Ballast
Page 287 and 288: How to install an external Ballast
Page 289 and 290: i Ohm values WARNING. The Ohm value
Page 291 and 292: 8.5 Power supply connections i See
Page 293 and 294: 8.6 Connection of the control and c
Page 295 and 296: i SERCOS ring connection The SERCOS
Page 297 and 298: Handling fiber optic cables Fagor s
Page 299 and 300: Values that may be assigned to the
Page 301 and 302: SERCOS connection with a Fagor 8055
Page 303 and 304: ISO GND CAN L SHIELD CAN H SHIELD P
Page 305 and 306: Once the display shows the desired
Page 307 and 308: CAN connection with a FAGOR 8055i C
Page 309 and 310: RS-232/RS-422 serial line connectio
Page 311 and 312: 8.7 Check the installation Check th
Page 313 and 314: FUNCTIONAL SAFETY 9 See section on
Page 315 and 316: 9.2 Interface X3 X4 X5 X6 NODE OUT
Page 317 and 318: Considerations to bear in mind in t
Page 319 and 320: 9.5 Risk analysis The machine manuf
Page 321 and 322: 9.7 Response time Another aspect to
Page 323: 9.9 Commissioning Check that each o
Page 327 and 328: CONNECTION DIAGRAMS 10 10.1 SPD mod
Page 329 and 330: 10.4 SCD compact drive with FM7 asy
Page 331 and 332: 10.6 ACD compact drive with FXM syn
Page 333 and 334: i Observe that a push-button (N.O.,
Page 335 and 336: i Brake control In some application
Page 337 and 338: BLOCK DIAGRAM OF THE DDS SYSTEM STA
Page 339 and 340: OPERATION DIAGRAM. PS-65A EMERG. ST
Page 341 and 342: OPERATION DIAGRAM. PS-25B4 EMERG. S
Page 343 and 344: OPERATION DIAGRAM. XPS-XX EMERG. ST
Page 345 and 346: OPERATION DIAGRAM. RPS-XX EMERG. ST
Page 347 and 348: 10.13 Compact system diagrams with
Page 349 and 350: 10.14 Diagrams of a mixed (combined
Page 351 and 352: OPERATION DIAGRAM Note 1. - KA3 is
Page 353 and 354: 10.17 On-the-fly start/delta connec
Page 355 and 356: DIMENSIONS 11 When designing and bu
Page 357 and 358: 11.3 Modular drive modules 255 (10.
Page 359 and 360: 11.5 Mains filter 50 mm C L-1 C 50
Page 361 and 362: 11.7 RPS chokes F. H11/7 Chokes RPS
Page 363 and 364: 11.9 External Ballast resistors wit
Page 365 and 366: SALES REFERENCES 12 This chapter in
Page 367 and 368: 12.2 References of asynchronous mot
Page 369 and 370: 12.4 References of compact drives S
Page 371 and 372: 12.6 Power supply references Sales
Page 373 and 374: 12.8 Cable references Sales referen
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12.9 Order example FAGOR AUTOMATION
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON3 board 13.7 Boot for VEC
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13.15 APS-24 auxiliary power supply
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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