2 - Fagor Automation

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Compatibility 13. COMPATIBILITY Module replacement 382 DDS HARDWARE Ref.1209 378 13.3 Module replacement 13.4 VECON board 13.5 VECON2 board Replacing 380 V AC module with a new 460 V AC module involves: Drive MSC 12A or later. Auxiliary power supply APS 24 PF 05A and later. Capacitor module CM 1.60 (version [CAP 00A] [VAR 02A] and later). It may be incorporated into any servo drive system regardless of its power supply. Power supply PS-A. A PS- power supply is required if the system includes an element that must work at a mains voltage of 380 V AC like an "MSC 11A" drive or an APS 24 "PF 04A" power supply or a capacitor module CM 60 "00A". A PS- is a PS-A. A factory limited to work at 380 V AC. It will admit a mains voltage limited to 380 V AC. If the system includes only "MSC 12A" drives, there is no compatibility problem. It will admit a mains voltage between 380 and 460 V AC. Power supply PS-25B. A PS-25B3 power supply is required to work at 380 V AC if the system includes an element that must work at a mains voltage of 380 V AC like an "MSC 11A" drive or a capacitor module CM 60 "00A". Compact drives. The compact drives (version MSC 05A and later) are designed to also run at 380-460 V AC; a PS-25B4 power supply must be installed; they have no compatibility problems with previous equipment. The compatibility between this board and the software versions is: Version of the VECON board Software version VEC 03A and older 03.07 to 03.23 VEC 04A and later 03.24 and later 04.08 and later It is not possible to regulate with direct feedback when using a drive with software versions 04.xx and 05.xx and an asynchronous motor FM7. It is possible with versions 06.xx and later. This board replaces the VECON board expanding the capacity of the flash memory and increasing the operating speed of the flash memory and of the RAM memory. Version of the VECON2 board Software version VEC 01A and later 05.08 and later 06.01 and later Software versions 04.xx and 05.xx of the drive have the same features. Their only difference consists in that they are supported by different hardware platforms because they have only VECON and VECON2 boards respectively. It is possible but not recommended to have the same machine with several units where one controls its motor with a 04.xx version and hardware with VECON another one that controls its motor with a 05.xx version and hardware with VECON2 and a third one that control its motor with 06.xx version and hardware with VECON2.
13.6 VECON3 board 13.7 Boot for VECON2 13.8 Boot for VECON3 13.9 SERCOS card (16 MBd) i 13.10 CAN board i This board replaces the VECON2 board. Version of the VECON3 board Software version VEC 01A and later 06.18 and later It is possible but not recommended to have the same machine with several units where one controls its motor with a 04.xx version and hardware with VECON another one that controls its motor with a 05.xx version and hardware with VECON2 and a third one that controls its motor with 06.18 version or later and VECON3 hardware. The boot of version v.06.02 and later of the WinDDSSetup allow loading the software versions on VECON2 boards (version VEC2 02A). The boot of previous WinDDSSetup versions is incompatible with board versions VEC2 02A. The boot of version 06.18 and older of the WinDDSSetup allow loading the software versions on VECON3 boards (version VEC3 01A). The boot of previous WinDDSSetup versions is incompatible with board versions VEC3 01A. This card will not be compatible with software versions older than 06.05. With software versions 06.05 and later, this new board may be used to exchange data between the CNC and the drives that make up the SER- COS ring at 2, 4, 8 and 16 Mbaud. Therefore, in order to select a baudrate higher than 4 Mbaud, the drive must have this SERCOS board and software version v.06.05 or newer. INFORMATION. Drives having this board or older ones may be added to the SERCOS ring. However, all the drives must set with the same transmission speed. Although this board was already recognized on FAGOR drives since software version 07.0x, now when using a FAGOR drive that has a CAN communication board, always install software version 08.0x. INFORMATION. Remember that all the modules (CNC included) must be set with the same transmission speed. A SERCOS board and a CAN board cannot be installed in the same drive module at the same time; i.e. the communications interface must be either SERCOS or CAN, but not both at the same time. Drive modules with software versions 07.0x and 08.0x may be installed indistinctively in the same CAN field bus. Compatibility COMPATIBILITY VECON3 board 13. DDS HARDWARE Ref.1209 379
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DRIVE DDS Hardware manual Ref.1209
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GENERAL INDEX 1 DESCRIPTION .......
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13 COMPATIBILITY...................
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DECLARATION OF CONFORMITY Manufactu
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Title Type of documentation Interna
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Shipping When shipping the unit, do
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- VERSION HISTORY - The history of
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DDS HARDWARE Ref.1209 19 - SAFETY C
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Precautions 0. 24 21 - SAFETY CONDI
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- RECOMMENDED DOCUMENTATION - Avail
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The Fagor power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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WARNING. When detecting an error, i
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B 90° PHASE-SHIFT V OH > 2.5
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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I (Arms) 50 In 40 30 20 F. H3/102 C
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The "Prog. Out" c
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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3. Final stages: They display error
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors Note
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-Fagor asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
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RS-422 serial line cable between a
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INSTALLATION 8.1 Location 8 This ch
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Auxiliary modules Dissipated power
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EMC instructions for equipment inst
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See example of electrical installat
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A. Fan. Air output. It is recommend
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8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
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Connection to the external Ballast
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How to install an external Ballast
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How to install an external Ballast
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i Ohm values WARNING. The Ohm value
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
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Handling fiber optic cables Fagor s
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Values that may be assigned to the
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SERCOS connection with a Fagor 8055
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ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/RS-422 serial line connectio
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time Another aspect to
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
Page 327 and 328: CONNECTION DIAGRAMS 10 10.1 SPD mod
Page 329 and 330: 10.4 SCD compact drive with FM7 asy
Page 331 and 332: 10.6 ACD compact drive with FXM syn
Page 333 and 334: i Observe that a push-button (N.O.,
Page 335 and 336: i Brake control In some application
Page 337 and 338: BLOCK DIAGRAM OF THE DDS SYSTEM STA
Page 339 and 340: OPERATION DIAGRAM. PS-65A EMERG. ST
Page 341 and 342: OPERATION DIAGRAM. PS-25B4 EMERG. S
Page 343 and 344: OPERATION DIAGRAM. XPS-XX EMERG. ST
Page 345 and 346: OPERATION DIAGRAM. RPS-XX EMERG. ST
Page 347 and 348: 10.13 Compact system diagrams with
Page 349 and 350: 10.14 Diagrams of a mixed (combined
Page 351 and 352: OPERATION DIAGRAM Note 1. - KA3 is
Page 353 and 354: 10.17 On-the-fly start/delta connec
Page 355 and 356: DIMENSIONS 11 When designing and bu
Page 357 and 358: 11.3 Modular drive modules 255 (10.
Page 359 and 360: 11.5 Mains filter 50 mm C L-1 C 50
Page 361 and 362: 11.7 RPS chokes F. H11/7 Chokes RPS
Page 363 and 364: 11.9 External Ballast resistors wit
Page 365 and 366: SALES REFERENCES 12 This chapter in
Page 367 and 368: 12.2 References of asynchronous mot
Page 369 and 370: 12.4 References of compact drives S
Page 371 and 372: 12.6 Power supply references Sales
Page 373 and 374: 12.8 Cable references Sales referen
Page 375 and 376: 12.9 Order example FAGOR AUTOMATION
Page 377: COMPATIBILITY 13.1 Mains voltage 13
Page 381 and 382: 13.15 APS-24 auxiliary power supply
Page 384: FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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