2 - Fagor Automation

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I. 6 DDS HARDWARE Ref.1209 4 Power supply connections ..................................................................................................... 291 Connection of the control and communications signals..................................................... 293 Check the installation.............................................................................................................. 311 9 FUNCTIONAL SAFETY ........................................................ 313 STO safety function................................................................................................................. 314 Interface.................................................................................................................................... 315 Examples .................................................................................................................................. 316 Precautions .............................................................................................................................. 318 Risk analysis ............................................................................................................................ 319 Technical data of the safety function..................................................................................... 320 Response time ......................................................................................................................... 321 Cabling and grounding............................................................................................................ 322 Commissioning........................................................................................................................ 323 Maintenance, repair and analyze hazardous events ............................................................ 324 Decommission and disposal .................................................................................................. 325 10 CONNECTION DIAGRAMS .................................................. 327 SPD modular drive with FM7 asynchronous spindle motor ................................................ 327 AXD modular drive with FKM synchronous axis servo motor ............................................ 328 AXD modular drive with FXM synchronous axis servo motor ............................................ 328 SCD compact drive with FM7 asynchronous spindle motor ............................................... 329 ACD compact drive with FKM synchronous axis servo motor ........................................... 330 ACD compact drive with FXM synchronous axis servo motor............................................ 331 Electrical cabinet. Diagrams................................................................................................... 332 Diagrams with a PS-65A power supply.................................................................................. 338 Diagrams with a PS-25B4 power supply................................................................................ 340 Diagrams with a XPS power supply....................................................................................... 342 Diagrams with an RPS-XX power supply............................................................................... 344 Compact system diagrams with SERCOS connection......................................................... 346 Compact system diagrams with CAN connection ................................................................ 347 Diagrams of a mixed (combined) system with SERCOS connection ................................. 349 Diagrams of a mixed (combined) system with CAN connection......................................... 350 Brake connection diagram for synchronous axis servo motors......................................... 352 On-the-fly start/delta connection switching on FM7 spindles, E03 & HS3 series ............. 353 11 DIMENSIONS ...................................................................... 355 Main modules........................................................................................................................... 355 Power supply modules............................................................................................................356 Modular drive modules............................................................................................................ 357 Compact drive modules .......................................................................................................... 358 Mains filter................................................................................................................................ 359 XPS chokes .............................................................................................................................. 360 RPS chokes .............................................................................................................................. 361 External Ballast resistors with external thermostat ............................................................. 362 External Ballast resistors with internal thermostat .............................................................. 363 External Ballast resistors with external thermostat and cooling fan.................................. 364 12 SALES REFERENCES .......................................................... 365 References of synchronous servo motors............................................................................ 366 References of asynchronous motors .................................................................................... 367 References of modular drives ................................................................................................ 368 References of compact drives................................................................................................ 369 References of positioning drives ........................................................................................... 370 Power supply references ........................................................................................................ 371 References of other elements................................................................................................. 372 Cable references...................................................................................................................... 373 Order example.......................................................................................................................... 375 Module identification............................................................................................................... 376
13 COMPATIBILITY.................................................................. 377 Mains voltage ........................................................................................................................... 377 Compatibility ............................................................................................................................ 377 Module replacement ................................................................................................................ 378 VECON board ........................................................................................................................... 378 VECON2 board ......................................................................................................................... 378 VECON3 board ......................................................................................................................... 379 Boot for VECON2 ..................................................................................................................... 379 Boot for VECON3 ..................................................................................................................... 379 SERCOS card (16 MBd)........................................................................................................... 379 CAN board ................................................................................................................................ 379 CAPMOTOR-x boards.............................................................................................................. 380 VECON-x boards...................................................................................................................... 380 CAPMOTOR-2 board and type of feedback ........................................................................... 380 Recognizing RPS power supplies.......................................................................................... 380 APS-24 auxiliary power supply with PS, XPS or RPS .......................................................... 381 Power supplies compatible with FM9 motors....................................................................... 381 I. DDS HARDWARE Ref.1209 5
Page 1 and 2: DRIVE DDS Hardware manual Ref.1209
Page 3: GENERAL INDEX 1 DESCRIPTION .......
Page 7 and 8: DECLARATION OF CONFORMITY Manufactu
Page 13 and 14: Title Type of documentation Interna
Page 15 and 16: Shipping When shipping the unit, do
Page 17 and 18: - VERSION HISTORY - The history of
Page 19 and 20: DDS HARDWARE Ref.1209 19 - SAFETY C
Page 21 and 22: Precautions 0. 24 21 - SAFETY CONDI
Page 23 and 24: - RECOMMENDED DOCUMENTATION - Avail
Page 25 and 26: DESCRIPTION 1 The DDS servo drive s
Page 27 and 28: 1.2 General diagram See the schemat
Page 29 and 30: 1.4 Environmental and operating con
Page 31 and 32: POWER SUPPLIES 2 The Fagor power su
Page 33 and 34: PS-65A module Technical data T. H2/
Page 35 and 36: PS-65A. Connector description The n
Page 37 and 38: PS-25B4 module Technical data T. H2
Page 39 and 40: PS-25B4. Connector description The
Page 41 and 42: PS-25B4 Model currently in the cata
Page 43 and 44: Terminal strip to connect the Balla
Page 45 and 46: i WARNING. Before handling these le
Page 47 and 48: The internal circuits of the non-re
Page 49 and 50: Module power-up 1. For PS-65A power
Page 51 and 52: XPS modules Technical data T. H2/14
Page 53 and 54: Block diagram X1 ( RIBON CABLE ) X2
Page 55 and 56:
i Lights indicating the status of t
Page 57 and 58:
i Lights indicating the status of t
Page 59 and 60:
Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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WARNING. When detecting an error, i
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B 90° PHASE-SHIFT V OH > 2.5
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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I (Arms) 50 In 40 30 20 F. H3/102 C
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The "Prog. Out" c
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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3. Final stages: They display error
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors Note
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
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SELECTING CRITERIA 5 5.1 Selection
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Motor speed calculation (rev/min) T
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Third motor pre-selection Calculati
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5.2 Asynchronous spindle motor and
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In the case of a drill, the bit is
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T. H5/3 Different accelerations dep
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5.3 Drive selection When selecting
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Then, depending on the power for S3
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T. H5/8 Power supply selection when
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Non-Fagor asynchronous spindle moto
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2. The power supply module must be
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T. H5/14 Selection of the mains con
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5.6 Ballast resistor selection guid
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When using compact drive modules th
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POWER LINE CONNECTION 6.1 Mains con
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6.2 Protection fuses i i To protect
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6.3 Differential breaker i On a DDS
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i MANDATORY. For machines whose ser
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6.6 Line inductance Line inductance
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i TN type mains Distribution diagra
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i IT type mains Distribution diagra
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CABLES 7 This chapter describes the
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7.2 Power cable. Motor-drive connec
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7.3 Motor feedback cables i i The a
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7.4 Direct feedback cable The direc
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7.5 Signal cables for control and c
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Their sales reference is: SFO-V-FLE
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7.6 RS232/RS422 BE adapter Before s
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PC-VT connection using an RS-232 ca
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RS-232 serial line cable between a
Page 265 and 266:
RS-422 serial line cable between a
Page 267 and 268:
INSTALLATION 8.1 Location 8 This ch
Page 269 and 270:
Auxiliary modules Dissipated power
Page 271 and 272:
EMC instructions for equipment inst
Page 273 and 274:
See example of electrical installat
Page 275 and 276:
A. Fan. Air output. It is recommend
Page 277 and 278:
8.3 System installation Preparation
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8.4 Connection between modules Powe
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Ground connection MANDATORY. It is
Page 283 and 284:
Connection to the external Ballast
Page 285 and 286:
How to install an external Ballast
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How to install an external Ballast
Page 289 and 290:
i Ohm values WARNING. The Ohm value
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8.5 Power supply connections i See
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8.6 Connection of the control and c
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i SERCOS ring connection The SERCOS
Page 297 and 298:
Handling fiber optic cables Fagor s
Page 299 and 300:
Values that may be assigned to the
Page 301 and 302:
SERCOS connection with a Fagor 8055
Page 303 and 304:
ISO GND CAN L SHIELD CAN H SHIELD P
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Once the display shows the desired
Page 307 and 308:
CAN connection with a FAGOR 8055i C
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RS-232/RS-422 serial line connectio
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time Another aspect to
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i Observe that a push-button (N.O.,
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i Brake control In some application
Page 337 and 338:
BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
Page 349 and 350:
10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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12.2 References of asynchronous mot
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12.4 References of compact drives S
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12.6 Power supply references Sales
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12.8 Cable references Sales referen
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12.9 Order example FAGOR AUTOMATION
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON3 board 13.7 Boot for VEC
Page 381 and 382:
13.15 APS-24 auxiliary power supply
Page 384:
FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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