2 - Fagor Automation

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Cables 7. CABLES Signal cables for control and communications 266 DDS HARDWARE Ref.1209 256 i i SERCOS optical fiber <strong>Fagor</strong> <strong>Automation</strong> supplies the fiber optic cables for SERCOS communications between the group of drives and the CNC in a ring connection and in lengths ranging from 1 to 100 meters. The cables between drives come with the connectors for each module. For SERCOS connection under 40 m, use the fiber optic cable with polymer core. Its sales references are: SFO- cable T. H7/16 Range of SFO- cables. The number indicates their length in meters. SFO-1 SFO-2 SFO-3 SFO-5 SFO-7 SFO-10 SFO-12 SFO-FLEX- cable T. H7/17 Range of SFO-FLEX- cables. The number indicates their length in meters. SFO-FLEX-10 SFO-FLEX-20 SFO-FLEX-30 SFO-FLEX-40 SFO-FLEX-15 SFO-FLEX-25 SFO-FLEX-35 INFORMATION. The max. length for fiber optic cables of the references mentioned earlier for best performance is 40 meters. Mechanical characteristics of the SFO- cable T. H7/18 Mechanical characteristics of the SFO- cable. Flexibility Covering Temperature Normal. It must only be used in systems under static conditions where the minimum bending radius is 30 mm. Use only in static conditions ! PUR. Polyurethane resistant to chemical agents used in machine-tools. Work: -20°C to +80°C (-4°F to 176°F) Storage: -35°C to +85°C (-31°F to 185°F) Mechanical characteristics of the SFO-FLEX- cable T. H7/19 Mechanical characteristics of the SFO-FLEX- cable. Flexibility Covering Temperature High. Special for cable-carrying chains with a minimum bending radius, in dynamic conditions, is 70 mm. Use only in dynamic conditions ! PUR. Polyurethane resistant to chemical agents used in machine-tools. Work: -20°C to +70°C (-4°F to 158°F) Storage: -40°C to +80°C (-40°F to 176°F) INFORMATION. The SFO-FLEX- fiber optic cables are compatible with the SFO- cables. The SFO-FLEX- are more flexible. IMPORTANT. If the fiber optic cable for SERCOS communication between modules is going to be moving (dynamic conditions), always use the SFO-FLEX- cable. The SFO- cable will be enough for static conditions (resting). The useful life span of a SFO- cable cannot be guaranteed if it is installed in applications where it works under dynamic conditions (moving). For SERCOS connection over 40 m, use the fiber optic cable with glass core.
Their sales reference is: SFO-V-FLEX- cable T. H7/20 Range of SFO-V-FLEX- cables. The number indicates their length in meters. SFO-V-FLEX-40 SFO-V-FLEX-60 SFO-V-FLEX-100 SFO-V-FLEX-50 SFO-V-FLEX-75 Mechanical characteristics T. H7/21 Mechanical characteristics of the SFO-V-FLEX- cable. Flexibility Covering Temperature The minimum bending radius will be 60 mm in dynamic conditions and 45 in static conditions. PUR. Polyurethane resistant to chemical agents used in machine-tools. Work: -40°C to +80°C (-40°F to 176 °F) Storage: -40°C to +80°C (-40°F to 176°F ) Cables CABLES Signal cables for control and communications 7. DDS HARDWARE Ref.1209 257
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DRIVE DDS Hardware manual Ref.1209
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GENERAL INDEX 1 DESCRIPTION .......
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13 COMPATIBILITY...................
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DECLARATION OF CONFORMITY Manufactu
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Title Type of documentation Interna
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Shipping When shipping the unit, do
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- VERSION HISTORY - The history of
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DDS HARDWARE Ref.1209 19 - SAFETY C
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Precautions 0. 24 21 - SAFETY CONDI
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- RECOMMENDED DOCUMENTATION - Avail
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DESCRIPTION 1 The DDS servo drive s
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1.2 General diagram See the schemat
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1.4 Environmental and operating con
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POWER SUPPLIES 2 The Fagor power su
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PS-65A module Technical data T. H2/
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PS-65A. Connector description The n
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PS-25B4 module Technical data T. H2
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PS-25B4. Connector description The
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PS-25B4 Model currently in the cata
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Terminal strip to connect the Balla
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i WARNING. Before handling these le
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The internal circuits of the non-re
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Module power-up 1. For PS-65A power
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XPS modules Technical data T. H2/14
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Block diagram X1 ( RIBON CABLE ) X2
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i Lights indicating the status of t
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i Lights indicating the status of t
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Terminal strip to connect the Balla
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i F. H2/22 Version label of the APS
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The next table shows the signals an
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Module power-up 1. For the XPS-25 a
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i However: The RPS-80 supplies 80 k
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Power diagram Mains Mains Mains Mai
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Power derating graph / RPS-45 T. H2
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Block diagram LINE FEEDBACK L1' L2'
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RPS-75. Connector description The f
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RPS-20. Connector description The f
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ON STATUS DISPLAY Other elements B
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1x Terminal strip for connecting th
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i i WARNING. Never install an APS-2
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i 1x Other connectors X1 and X2 con
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1x NOTE. It is important to know th
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The next table shows the signals an
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2. The power supply checks the syst
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WARNING. When detecting an error, i
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DRIVE MODULES 3 The drives that mak
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X3 X4 X5 X6 SL2 SL1 X3 X4 X5 X6 SL2
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T. H3/5 Technical characteristics o
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Current derating Drives for an sync
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I (Arms) Imax 70 60 50 40 In 30 20
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I (Arms) 80 70 60 50 40 30 Imax In
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For a switching frequency fc = 4 kH
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Power derating The following graph
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Connector layout AXD/SPD 1.08/1.15
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AXD/SPD 1.35 These drive modules ha
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AXD/SPD 3.100/3.150 These drive mod
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MMC 1.08/1.15 These drive modules h
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MMC 1.35 These drive modules have t
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MMC 3.100/3.150 These drive modules
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FUSE (250V) 2,5A(F) STATUS DISPLAY
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X1 connector This connector may be
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Deactivation of the Speed Enable in
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X3. Direct feedback Having installe
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V A V B 90° PHASE-SHIFT V OH > 2.5
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X5 connector X5. RS-232 serial line
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i i The description of the pinout o
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Digital inputs characteristics Digi
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Dip-Switches (DS1, DS2) DS1 DS2 F.
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Characteristics of the digital inpu
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3.2 Compact drives When referring t
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The following table shows other ele
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Current derating Drives for an sync
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I (Arms) 50 In 40 30 20 F. H3/102 C
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Connector layout The connectors of
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ACD/SCD 1.25 These drive modules ha
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SCD 2.75 These drive modules have t
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CMC 1.25 These drive modules have t
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24V ON STATUS DISPLAY BALLAST DC BU
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x1 x1 The following table shows the
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x1 X1 connector Compact drives inte
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i Other functions The "Prog. Out" c
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X3 connector This connector of the
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With external incremental feedback
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X4 connector X4. Motor feedback Con
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i X6 connector This connector of th
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x1 X7 connector X7. Status of the s
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Pinout X7-ANALOG I/O, digital input
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Analog outputs Associated with pins
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Digital outputs characteristics Nam
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3. Final stages: They display error
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AUXILIARY MODULES 4 Besides the pow
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4.2 Chokes The chokes (inductances
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4.3 External Ballast resistors Note
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ER+TH-18/x+FAN resistors with inter
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Ohm value WARNING. When connecting
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4.4 Capacitor module This module st
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i INFORMATION. In case of micro-sur
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RESET OVER VOLTAGE OVER CURRENT ON
Page 205 and 206: SELECTING CRITERIA 5 5.1 Selection
Page 207 and 208: Motor speed calculation (rev/min) T
Page 209 and 210: Third motor pre-selection Calculati
Page 211 and 212: 5.2 Asynchronous spindle motor and
Page 213 and 214: In the case of a drill, the bit is
Page 215 and 216: T. H5/3 Different accelerations dep
Page 217 and 218: 5.3 Drive selection When selecting
Page 219 and 220: Then, depending on the power for S3
Page 221 and 222: T. H5/8 Power supply selection when
Page 223 and 224: Non-Fagor asynchronous spindle moto
Page 225 and 226: 2. The power supply module must be
Page 227 and 228: T. H5/14 Selection of the mains con
Page 229 and 230: 5.6 Ballast resistor selection guid
Page 231 and 232: When using compact drive modules th
Page 233 and 234: POWER LINE CONNECTION 6.1 Mains con
Page 235 and 236: 6.2 Protection fuses i i To protect
Page 237 and 238: 6.3 Differential breaker i On a DDS
Page 239 and 240: i MANDATORY. For machines whose ser
Page 241 and 242: 6.6 Line inductance Line inductance
Page 243 and 244: i TN type mains Distribution diagra
Page 245 and 246: i IT type mains Distribution diagra
Page 247 and 248: CABLES 7 This chapter describes the
Page 249 and 250: 7.2 Power cable. Motor-drive connec
Page 251 and 252: 7.3 Motor feedback cables i i The a
Page 253 and 254: 7.4 Direct feedback cable The direc
Page 255: 7.5 Signal cables for control and c
Page 259 and 260: 7.6 RS232/RS422 BE adapter Before s
Page 261 and 262: PC-VT connection using an RS-232 ca
Page 263 and 264: RS-232 serial line cable between a
Page 265 and 266: RS-422 serial line cable between a
Page 267 and 268: INSTALLATION 8.1 Location 8 This ch
Page 269 and 270: Auxiliary modules Dissipated power
Page 271 and 272: EMC instructions for equipment inst
Page 273 and 274: See example of electrical installat
Page 275 and 276: A. Fan. Air output. It is recommend
Page 277 and 278: 8.3 System installation Preparation
Page 279 and 280: 8.4 Connection between modules Powe
Page 281 and 282: Ground connection MANDATORY. It is
Page 283 and 284: Connection to the external Ballast
Page 285 and 286: How to install an external Ballast
Page 287 and 288: How to install an external Ballast
Page 289 and 290: i Ohm values WARNING. The Ohm value
Page 291 and 292: 8.5 Power supply connections i See
Page 293 and 294: 8.6 Connection of the control and c
Page 295 and 296: i SERCOS ring connection The SERCOS
Page 297 and 298: Handling fiber optic cables Fagor s
Page 299 and 300: Values that may be assigned to the
Page 301 and 302: SERCOS connection with a Fagor 8055
Page 303 and 304: ISO GND CAN L SHIELD CAN H SHIELD P
Page 305 and 306: Once the display shows the desired
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CAN connection with a FAGOR 8055i C
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RS-232/RS-422 serial line connectio
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8.7 Check the installation Check th
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FUNCTIONAL SAFETY 9 See section on
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9.2 Interface X3 X4 X5 X6 NODE OUT
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Considerations to bear in mind in t
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9.5 Risk analysis The machine manuf
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9.7 Response time Another aspect to
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9.9 Commissioning Check that each o
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9.11 Decommission and disposal The
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CONNECTION DIAGRAMS 10 10.1 SPD mod
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10.4 SCD compact drive with FM7 asy
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10.6 ACD compact drive with FXM syn
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i Observe that a push-button (N.O.,
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i Brake control In some application
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BLOCK DIAGRAM OF THE DDS SYSTEM STA
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OPERATION DIAGRAM. PS-65A EMERG. ST
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OPERATION DIAGRAM. PS-25B4 EMERG. S
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OPERATION DIAGRAM. XPS-XX EMERG. ST
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OPERATION DIAGRAM. RPS-XX EMERG. ST
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10.13 Compact system diagrams with
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10.14 Diagrams of a mixed (combined
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OPERATION DIAGRAM Note 1. - KA3 is
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10.17 On-the-fly start/delta connec
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DIMENSIONS 11 When designing and bu
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11.3 Modular drive modules 255 (10.
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11.5 Mains filter 50 mm C L-1 C 50
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11.7 RPS chokes F. H11/7 Chokes RPS
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11.9 External Ballast resistors wit
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SALES REFERENCES 12 This chapter in
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12.2 References of asynchronous mot
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12.4 References of compact drives S
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12.6 Power supply references Sales
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12.8 Cable references Sales referen
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12.9 Order example FAGOR AUTOMATION
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COMPATIBILITY 13.1 Mains voltage 13
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13.6 VECON3 board 13.7 Boot for VEC
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13.15 APS-24 auxiliary power supply
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FAGOR AUTOMATION Fagor Automation S
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2 - Fagor Automation

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