Pipelaying Tender-VOL I - WorleyParsons.com

PRICE SCHEDULE (INDIAN BIDDERS)Schedule of Quantities for 18” dia Rewari - Kanpur Cross Country Pipeline ( Part II)Unit Price inclusive of all costTotal Price inclusive of all cost towards Air/towards Air/ Rail fare, Service Rail fare, lodging, boarding, Travelinglodging,Tax ,medical , local transport, all insurances,boarding, Traveling ,medical , including income/corporate (as may be applicable)local transport, allcess ,incidental charges and all other expenses ,insurances,Item No. 30 Character Short Description Item Description Unit Quantityapplicable taxes It duties etc. including service taxincome/corporateon(7) = (5 + 6) x 4(as may be applicable)Unit Price,incidental charges and all(@ 12.36%)other expenses, taxes Itduties etc. but excludingservice tax1 2 3 4 5 6 7INSTALLATION / WORKSPIPELINE LAYING / INSTALLATIONPIPELINE LAYING / INSTALLATION :- Laying /installation of buried coated line pipe, associated fittings, and accessories, etc. includinglaying of optical fibre cable with or without conduit, including splicing and jointing pits and kits (excluding MOVs/SVs which shall be paidunder separate item as per SOR) as per specifications, drawings, other provisions of Contract & instructions of Engineer-in-charge includingbut not limited to carrying out the followings:“Receiving and taking-over”, handling, loading , transportation and unloading of Owner supplied externally corrosion coated and bare line pipesfrom designated place(s) of issue/dump site(s) to Contractor’s own stock-yard (s)/workshop(s)/ Work (site) including stringing on the pipelineRight-of-Use (ROU)/Right of way (ROW); “Receiving and taking over”, handling, including loading and unloading, transportation of Ownersupplied materials other than line pipe from Owner’s designated place(s) of issue to worksite(s);Opening of ROU in owner notified (6(i) notified / gazzetted) land, including all necessary co-ordination / liasoning for the same. All necessaryco-oridination / assistance in disbursement of compensation (land / crop). (HPCL will make the necessary payments towards Land/ crop / anyother compensation). Arrangement of all additional land as required for Contractor’s storage, fabrication, access for construction (other thanOwner gazzetted / notified ROU/ROW); supply of all materials (except Owner supplied materials), consumables, equipment, labour, etc;Staking and installation of construction markers, clearing , grubbing, grading (as required) of Right of Use/ Right of way, Counting the numberand type of trees cut in presence of WP/HPCL/Government concerned authorities and keeping record thereof including plantation andmaintenance of compensatory trees as per tender requirements; Trenching to all depth and to a width to accommodate the pipeline and/ orOptical Fiber Cable(OFC)/Cable Conduit as specified in scope document and as per the relevant standards, specifications, etc. by excavationin all types of soils (including soft/hard rock) , including blasting, chiseling or otherwise cutting etc, providing trench padding as required withsand / graded earth approved by Engineer-in-Charge; Carrying out repairs of pipe and coating defects not attributable to Owner (i.e. defectsoccurring after “taking over” of pipes from Owner); Thorough internal cleaning of all pipes by suitable methods to remove debris, shots, gritsetc. to the satisfaction of Engineer-in-Charge; Stringing of line pipes along ROU/ROW including providing straw bags, soft padding/sandpadding; aligning, bending, cutting and beveled area, welding, carrying out destructive/non-destructive testing of welds as required includingradiography and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities and personnel to process,develop, examine and interpret radiographs and other test as required; carrying out repairs of weld joints found defective by Engineer-In-Charge, carrying out re-radiography and other non-destructive tests as required on repaired joints, etc; Installation of carrier pipe includingconcrete coated pipes (Wherever required ) at all crossings including; but not limited to roads/canals/nala/water crossing etc. (except forcrossings by HDD that are specifically covered separately in this SOR) by open cut or jacking/boring method (cased crossings) including pretestingas required; Carrying out installation / insertion of carrier pipe in the casing pipe at cased crossings (excluding supply and installation ofcasing pipe covered separately); coating of all field weld joints, long radius bends (HI and Cold), buried fittings, coating and installation ofunderground MOVs at Stations and terminals, including supply and provision of Warning tape throughout the length of pipe, etc;Lowering the pipelines in trench including providing sand bag separators for parallel pipelines at the specified spacing (when applicable),providing required padding over and around the pipeline with sand/graded material approved by Engineer-In-Charge (in rocky areas) or withcohesion less soil like sand in case of station approaches (for the underground portion from the point of entry into the station premises) andseisimic fault locations (1KM on etiher side for major faults or 500m on either side of minor faults) or backfilling with available, approvedexcavated material and/or other suitable soil as per Scope of Work and as approved by Engineer-In-Charge; Supply and installation of slopebreakers as per specifications and drawings in steep slope areas, bank stabilization at crossings, wherever required and as per the instructionof Engineer-In-charge; Carrying out hydrostatic testing including air cleaning, flushing, filling, gauging, pressurization of complete pipeline invarious test sections as approved by Engineer-In-Charge to the specified test pressure, providing all equipments, pumps, fittings, instruments,dead weight tester, all types of PIGs etc., and services, supervision, labour, consumables, water including supply of corrosion rectification ofdefects attributable to Contractor, re-testing after rectification, successful completion of hydrotesting of pipeline. All tie-in welding includingGolden tie-in, tie-in(s) with the pipeline/piping re-beveling, as required. Carrying out all temporary ancillary, auxiliary works and all incidentalworks required to make the pipeline ready for pre-commissioning; Repair of defects recorded during EGP/Gauge Plate run or otherwiseincluding cutting, beveling, welding, radiography, field joint coating etc; as applicable, Final clean-up and restoration of ROW/ ROU includingobtaining NOC from respective statutory authorities as required and disposal of debris and returning all surplus material to designated disposalareas/storage yard, as directed by Engineer-In-Charge; Restoration of land, facilities and boundary wall etc at associated facilitiesdismantled/damaged by the Contractor during construction ; Obtaining work permits/ NOC from various statutory authorities havingjurisdiction, before execution of the work, and complying with all stipulation /conditions /recommendation of the said authorities ; Preparation ofas-built drawings, pipe-book, test reports and other records. SOR shall be read in conjunction with scope of work, job specific requirements,specifications, standards, drawings and other provisions of contract document. All above works for buried pipeline as per following details:Installation of Coated Line Pipes (with OFC/ OFC conduit ) as per following details:110 PIPELINE LAYING 7.9 MM+OFCM 38130(Pipe OD-457 mm, Wall Thickness-7.9mm, Pipe Grade-API 5L Gr X-65, PSL2, Coating-3 LPE)Installation of Coated Line Pipes (with OFC/OFC conduit) as per following details :111 PIPELINE LAYING 7.1MM+OFCM 5494(Pipe OD-457 mm, Wall Thickness-7.1 mm, Pipe Grade-API 5L Gr X-65, PSL2, Coating-3 LPE)Installation of Coated Line Pipes (with OFC/OFC conduit) as per following details :112 PIPELINE LAYING 6.4MM +OFCM 140200(Pipe OD-457 mm, Wall Thickness-6.4 mm, Pipe Grade-API 5L Gr X-65, PSL2, Coating-3 LPE)Installation of Coated Line Pipes (with OFC/OFC conduit) as per following details :113 PIPELINE LAYING 8.7 mm+OFCM 258(Pipe OD-457 mm, Wall Thickness-8.7 mm, Pipe Grade-API 5L Gr X-65, PSL2, Coating-3 LPE)Installation of Coated Line Pipes (with OFC/ OFC conduit ) as per following details:114 PIPELINE LAYING 6.4MM +OFCM 32550(Pipe OD-457 mm, Wall Thickness-6.4mm, Pipe Grade-API 5L Gr X-60, PSL2, Coating-3 LPE)CONTINUOUS CONCRETE COATINGUnit rate for additional work over and above item for supply of all consumables and materials and application of continuous concrete weightcoating on pipes of all wall thickness and concrete coating of the filed joints thereof, in all areas of work except minor/ major river crossingscovered separately, and performing all works as per specifications and instructions of Engineer-In-Charge and other provisions of Contract115 ContConcrete coatingAllthkM 4650documents.Pipes as per following details:(Pipe OD-457 mm, Wall Thickness-8.7, 7.9, 7.1, 6.4 mm, Concrete Coating Thickness-75 mm)MINOR WATER CROSSINGS116MINOR Cross.-Open cut mtdComplete work for minor crossings(minor water bodies, minor roads-metalled, asphalted,mud cart tracks etc.) (between the limits as definedin the drawings and execution of, but not limited to, the followings works) in accordance with specifications and instructions of Engineer-In-Charge and all provisions of Contract document; Receiving and taking over “ Owner supplied corrosion coated line pipes from Owner’sdesignated places of issue/dump site (s) and transportation to Contractor’s stock yard/workshop/’worksite including all handling, loading ,unloading, etc. Supply of all Contractor supplied materials to worksite (s) , manpower, other resources and acquiring the required land for sitepreparations; Complete site preparation including arranging of required land for construction purpose, preparations of pipeline launching area,etc. String preparation including continuous concrete coating of joints (as applicable but paid under separate item in the SOR), repair ofcorrosion coating damages, NDT of re-beveled area, welding, testing, radiography, weld repair and retest, corrosion coating of fields joints,pretest (hyrdostatic test) of completed strings(covered /paid under Pipeline laying / installation item), etc.Pre-construction surveys; Trenchingto the required depth on the banks, beds, berms, formations including maintenance of the trench in all types of strata, all depths and allconditions of minor crossings by various methods, etc. to a width to accommodate the pipeline and optical fiber cable/cable conduit (ifapplicable) as per the relevant standards, specifications, etc. Laying of pipeline in approved trench and across the minor crossings, Backfillingof the trench including supply and padding by select backfill as required, stabilization of excavation and banks, including supply of allmaterials, consumables, restoration and clean up etc. tie in with pipeline at either banks etc.; All other works required as per specifications,drawings and instruction of Engineer-In-ChargeM 3800Minor Water Crossing By Open Cut MethodPage 3 of 9