Pipelaying Tender-VOL I - WorleyParsons.com

PRICE SCHEDULE (FOREIGN BIDDERS)Schedule of Quantities for 18” dia Rewari - Kanpur Cross Country Pipeline ( Part I)o. Short description Item Description Unit QuantityUnit Price inclusive of all cost towards Air/Rail fare, lodging,boarding, Traveling ,medical , localtransport, all insurances, income/corporate(as may be applicable) ,incidental chargesand all other expenses, taxes Itduties etc. but excluding service taxService Tax including cessapplicable onUnit Price(@ 12.36%)Total Price inclusive of all costtowards Air/ Rail fare, lodging,boarding, Traveling,medical , local transport, allinsurances, income/corporate (as maybe applicable),incidental charges and all otherexpenses , taxes It duties etc.including service tax(7) = (5 + 6) x 4LEAKS/BURSTS (ATTRIBUTABLE TO OWNER)MAJOR LEAK (VISUAL METHOD)MAJOR LEAK (DETECTED BY VISUAL METHOD):All works for locating major leak/burst (occurred during hydrostatic testing) including necessary repairing/replacing defective pipe length,including cutting and removing out defective pipes, pretesting of replacement pipe and welding into mainline, NDT of welds and re-beveledarea, repair and re-testing of defective welds, coating of welded joints, clean-up retesting the pipeline including providing all necessaryequipments, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings,specifications enclosed with the Contract and directions of Engineer-in-charge.Note: This rate is applicable for manufacturing defects in Company supplied material only.Major Leak (detected by visual method)(Pipeline Size-18 INCH)MINOR LEAK (DETECTED BY SECTIONALISING):NOS 1MINOR LEAK SECTIONALISINGPreserve fill&prss.CI 6 MPreserve fill&prss.CI 12 MAll works for locating leak by sectionalizing or any other methods which cannot be located by visual means, including necessary repairing/replacing defective pipe length, including cutting and removing out defective pipes, pretesting of replacement pipe and welding intomainline, NDT of welds and re-bevelled area, repair and re-testing of defective welds, coating of welded joints, clean-up, retesting thepipeline including providing all necessary equipments, labour, materials, consumables and inputs other than Owner supplied materials andperforming all works as per drawings, specifications enclosed with the Contract and directions of Engineer-in-ChargeNote: This rate is applicable for manufacturing defects in Company supplied material onlyMinor Leak (detected by sectionalizing)(Pipeline Size-18 INCH)IDLE TIME PRESERVATION OF PIPELINEPreservation of complete pipeline and associated facilities and its maintenance including supply of all consumables, all equipment, manpoweretc. complete as per the requirements of specifications of Engineer-in-ChargeBy filling and pressurizing with corrosion inhibited water including supply and maintenance of water with regular dosing of inhibitor tomaintain the effectiveness of the inhibitor water for the following details:(Pipeline Size-457 mm, Pressure in bar(g) - 0.5, Specified period - 6 Months)By filling and pressurizing with corrosion inhibited water including supply and maintenance of water with regular dosing of inhibitor tomaintain the effectiveness of the inhibitor water for the following details:(Pipeline Size-457 mm, Pressure in bar(g) - 0.5, Specified period - 12 Months)NOSLSLS111Carrying out pre-commissioning checks and making the entire pipeline (including above ground and underground facility) ready forcommissioning including supply of all equipment, manpower, consumables (including all types of PIGs and required materials), materials forall temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract documentand instructions of Engineer-in-Charge.Dewatering of entire p/l All works as per above for dewatering of entire pipeline. LS 1Swapping/flushing P/l All works as per above for swabbing/flushing as applicable of entire pipeline. LS 1Commisioning asst. RKPL All works as per above related to commissioning assistance during commissioning of Rewari-Kanpur Pipeline LS 1Transport surplus linepipeTransportation of surplus bare/coated line pipes from the dump sites to Company’s designated storage areas For Haryana-Rewari, forRajasthan-Bharatpur, for Uttar Pradesh-Mathura & Kanpur Terminal including loading/ unloading /handling and carrying out all associatedworks like arranging for cranes, manpower, trailers, loading and unloading equipment; preparation of storage area at unloading pointincluding providing all consumables, sand ridges, wooden sleepers, plastic sheets etc., preparation of material reconciliation statement allcomplete as per the scope of work, provisions of contract document and directions of Engineer-in-chargeM 7650GEO TEXTILE BAGS Anti- BouRepair defect upto 25mmRepair defect above 25mmRepair defect & reweldingRepair coating defectsGEO TEXTILE BAGS FOR ANTI-BUOYANCYUnit rate for additional works over and above for design, manufacture and supply of non-biodegradable geo-textile bags (made ofpolypropylene fabric) materials and installation of geo-textile bags duly filled with gravel/stone ballast on pipelines of all wall thickness for antibuoyancyas per specification no 513-MH2145-PL-SPC-0023, drawings and instructions of Engineer-in-Charge and other provisions of theContract document.REPAIR OF DEFECTES IN LINE PIPE (ATTRIBUTABLE TO COMPANY)Repair of defects not attributable to Contractor on Company supplied bare line pipes, noted and recorded at the time of “Receiving andtaking over” by Contractor, in the presence of Company Representative including performing all works as per Scope of Work document 513-MH2145-PL-SOW-0001 specifications and instructions of Company representative in respect of the following :Cutting and re-beveling of defects due to lamination up to 25 mm for following pipe sizes457 mm (18”) OD x 6.4/ 7.1/ 7.9/ 8.7 mm thk. HSAW / LSAW / EW line pipesREPAIR OF DEFECTS IN LINE PIPE (ATTRIBUTABLE TO COMPANY)All works for the following :Cutting and re-bevelling (Defects beyond 25mm) from pipe ends due to lamination and carrying out ultrasonicinspection after repairing as per Scope of Work document 513-MH2145-PL-SOW-0001 for following pipe sizes:457 mm (18”) OD x 6.4 /7.1 /7.9 /8.7 mm thk. HSAW / LSAW / EW line pipesREPAIR OF DEFECTS IN LINE PIPE (ATTRIBUTABLE TO COMPANY)All works for the following :Cutting and re-bevelling defects due to lamination after welding from pipe ends / body and carrying out ultrasonicinspection after repairing and rewelding as per Scope of work document 513-MH2145-PL-SOW-0001 for following pipe sizes:457 mm (18”) OD x 6.4 /7.1 /7.9 /8.7 mm thk. HSAW / LSAW / EW line pipesREPAIR OF COATING DEFECTS IN SURPLUS LINE PIPE FROM COMPANY X-STOCK (ATTRIBUTABLE TO COMPANY)Repair of coating defects not attributable to Contractor on Company supplied surplus bare line pipes, noted and recorded at the time of“Receiving and taking over” by Contractor, in the presence of Company representative including performing all works as per Scope of workdocument 513-MH2145-PL-SOW-0001 specifications and instructions of Company representative in respect of the following:457 mm (18”) OD x 6.4/ 7.1/ 7.9/ 8.7 mm thk. HSAW / LSAW / EW line pipesInspection and testing of available coated line pipe at the Owner’s storage point indicated below, identification of line pipe good for theservice (any repair to be carried out in coating or pipe bevel shall be recorded jointly with the owner while taking over the custody and thesame shall be carried out by the contactor and payment shall be made as per applicable SOR items) as required, and lifting of line pipe goodfor the service and its transportation to Dump yards including loading/ unloading /handling and carrying out all associated works likearranging for cranes, manpower, trailers, loading and unloading equipment; testing and inspection equipments, preparation of storage areaat unloading point including providing all consumables, sand ridges, wooden sleepers plastic sheets, etc; preparation of material receiptstatement.Note - The line pipe tested and accepted by Contractor at the Owner’s storage point (with/without repair) shall be considered good for theservice and any further repairs before laying or repairs required during any stage of laying/ testing /pre-commissioning / commissioning shallbe done by the contractor at no extra cost to Owner. This line pipe shall be considered issued to the pipeline laying contractor from Dumpyard for further transportation to Pipeline route for laying purpose.MNONONOM100010102036Insp & Testing of pipe 6.4 18" Dia x 6.4mm THK coated line pipe from Bahadurgarh & Ramanmandi Terminal M 5000Insp & Testing of pipe 7.1 18" Dia x 7.1mm THK coated line pipe from Bahadurgarh & Ramanmandi Terminal M 430Insp & Testing of pipe 7.9 18" Dia x 7.9mm THK coated line pipe from Bahadurgarh & Ramanmandi Terminal M 2200Insp & Testing of pipe 8.7 18" Dia x 8.7mm THK coated line pipe from Ramanmandi Terminal M 25Insp&Testing uncoatpipe8.7 18" Dia x 8.7mm THK Uncoated from Bahadurgarh Terminal M 25LONG RADIUS BENDSLONG RADIOUS BENDS r=6DFabrication of Long Radius (R=6D) Bends including coating from free issue Bare line pipe of Size 18” dia, thickness 8.7 mm, API 5L Gr. X-65, PSL2 as specified in scope of work, drawings and specifications for different TPs and terminals, stations from 18 to 90 degrees allcomplete as per the provisions of the contract and directions of Engineer-in-charge.Nos 80Page 5 of 11