Pipelaying Tender-VOL I - WorleyParsons.com

m No. Short description Item Description Unit QuantityUnit Price inclusive of all cost towards Air/Rail fare, lodging,boarding, Traveling ,medical , localtransport, all insurances, income/corporate(as may be applicable) ,incidental chargesand all other expenses, taxes Itduties etc. but excluding service taxService Tax including cessapplicable onUnit Price(@ 12.36%)Total Price inclusive of all costtowards Air/ Rail fare, lodging,boarding, Traveling,medical , local transport, allinsurances, income/corporate (as maybe applicable),incidental charges and all otherexpenses , taxes It duties etc.including service tax(7) = (5 + 6) x 41 2 3 4 5 6 7PIPELINE LAYING / INSTALLATIONPIPELINE LAYING / INSTALLATION :- Laying /installation of buried coated line pipe, associated fittings, and accessories, etc. includinglaying of optical fibre cable with or without conduit, including splicing and jointing pits and kits (excluding MOVs/SVs which shall be paidunder separate item as per SOR) as per specifications, drawings, other provisions of Contract & instructions of Engineer-in-chargeincluding but not limited to carrying out the followings:“Receiving and taking-over”, handling, loading , transportation and unloading of Owner supplied externally corrosion coated and bare linepipes from designated place(s) of issue/dump site(s) to Contractor’s own stock-yard (s)/workshop(s)/ Work (site) including stringing on thepipeline Right-of-Use (ROU)/Right of way (ROW); “Receiving and taking over”, handling, including loading and unloading, transportation ofOwner supplied materials other than line pipe from Owner’s designated place(s) of issue to worksite(s);PRICE SCHEDULE (INDIAN BIDDERS)Schedule of Quantities for 18” dia Rewari - Kanpur Cross Country Pipeline ( Part I)Opening of ROU in owner notified (6(i) notified / gazzetted) land, including all necessary co-ordination / liasoning for the same. Allnecessary co-oridination / assistance in disbursement of compensation (land / crop). (HPCL will make the necessary payments towardsLand/ crop / any other compensation). Arrangement of all additional land as required for Contractor’s storage, fabrication, access forconstruction (other than Owner gazzetted / notified ROU/ROW); supply of all materials (except Owner supplied materials), consumables,equipment, labour, etc; Staking and installation of construction markers, clearing , grubbing, grading (as required) of Right of Use/ Right ofway, Counting the number and type of trees cut in presence of WP/HPCL/Government concerned authorities and keeping record thereofincluding plantation and maintenance of compensatory trees as per tender requirements; Trenching to all depth and to a width toaccommodate the pipeline and/ or Optical Fiber Cable(OFC)/Cable Conduit as specified in scope document and as per the relevantstandards, specifications, etc. by excavation in all types of soils (including soft/hard rock) , including blasting, chiseling or otherwise cuttingetc, providing trench padding as required with sand / graded earth approved by Engineer-in-Charge; Carrying out repairs of pipe and coatingdefects not attributable to Owner (i.e. defects occurring after “taking over” of pipes from Owner); Thorough internal cleaning of all pipes bysuitable methods to remove debris, shots, grits etc. to the satisfaction of Engineer-in-Charge; Stringing of line pipes along ROU/ROWincluding providing straw bags, soft padding/sand padding; aligning, bending, cutting and beveled area, welding, carrying out destructive/nondestructivetesting of welds as required including radiography and providing all requisite equipment, labour, supervision, materials, films,consumables, all facilities and personnel to process, develop, examine and interpret radiographs and other test as required; carrying outrepairs of weld joints found defective by Engineer-In-Charge, carrying out re-radiography and other non-destructive tests as required onrepaired joints, etc; Installation of carrier pipe including concrete coated pipes (Wherever required ) at all crossings including; but not limitedto roads/canals/nala/water crossing etc. (except for crossings by HDD that are specifically covered separately in this SOR) by open cut orjacking/boring method (cased crossings) including pre-testing as required; Carrying out installation / insertion of carrier pipe in the casingpipe at cased crossings (excluding supply and installation of casing pipe covered separately); coating of all field weld joints, long radiusbends (HI and Cold), buried fittings, coating and installation of underground MOVs at Stations and terminals, including supply and provisionof Warning tape throughout the length of pipe, etc;35363738Lowering the pipelines in trench including providing sand bag separators for parallel pipelines at the specified spacing (when applicable),providing required padding over and around the pipeline with sand/graded material approved by Engineer-In-Charge (in rocky areas) or withcohesion less soil like sand in case of station approaches (for the underground portion from the point of entry into the station premises) andseisimic fault locations (1KM on etiher side for major faults or 500m on either side of minor faults) or backfilling with available, approvedexcavated material and/or other suitable soil as per Scope of Work and as approved by Engineer-In-Charge; Supply and installation of slopebreakers as per specifications and drawings in steep slope areas, bank stabilization at crossings, wherever required and as per theinstruction of Engineer-In-charge; Carrying out hydrostatic testing including air cleaning, flushing, filling, gauging, pressurization of completepipeline in various test sections as approved by Engineer-In-Charge to the specified test pressure, providing all equipments, pumps, fittings,instruments, dead weight tester, all types of PIGs etc., and services, supervision, labour, consumables, water including supply of corrosionrectification of defects attributable to Contractor, re-testing after rectification, successful completion of hydrotesting of pipeline. All tie-inwelding including Golden tie-in, tie-in(s) with the pipeline/piping re-beveling, as required. Carrying out all temporary ancillary, auxiliary worksand all incidental works required to make the pipeline ready for pre-commissioning; Repair of defects recorded during EGP/Gauge Plate runor otherwise including cutting, beveling, welding, radiography, field joint coating etc; as applicable, Final clean-up and restoration of ROW/ROU including obtaining NOC from respective statutory authorities as required and disposal of debris and returning all surplus material todesignated disposal areas/storage yard, as directed by Engineer-In-Charge; Restoration of land, facilities and boundary wall etc atassociated facilities dismantled/damaged by the Contractor during construction ; Obtaining work permits/ NOC from various statutoryauthorities having jurisdiction, before execution of the work, and complying with all stipulation /conditions /recommendation of the saidauthorities ; Preparation of as-built drawings, pipe-book, test reports and other records. SOR shall be read in conjunction with scope of work,job specific requirements, specifications, standards, drawings and other provisions of contract document. All above works for buried pipelineas per following details:Installation of Coated Line Pipes (with OFC) as per following details:PIPELINE LAYING 7.9 MM+OFC(Pipe OD-457 mm, Wall Thickness-7.9mm, Pipe Grade-API 5L Gr X-65, PSL2, Coating-3 LPE)Installation of Coated Line Pipes (with OFC)as per following details :PIPELINE LAYING 7.1MM +OFC(Pipe OD-457 mm, Wall Thickness-7.1 mm, Pipe Grade-API 5L Gr X-65, PSL2, Coating-3 LPE)Installation of Coated Line Pipes (with OFC)as per following details :PIPELINE LAYING 6.4 MM+OFC(Pipe OD-457 mm, Wall Thickness-6.4 mm, Pipe Grade-API 5L Gr X-65, PSL2, Coating-3 LPE)Installation of Coated Line Pipes (with OFC) as per following details :PIPELINE LAYING 8.7MM +OFC(Pipe OD-457 mm, Wall Thickness-8.7 mm, Pipe Grade-API 5L Gr X-65, PSL2, Coating-3 LPE)CONTINUOUS CONCRETE COATINGUnit rate for additional work over and above item for supply of all consumables and materials and application of continuous concrete weightcoating on pipes of all wall thickness and concrete coating of the filed joints thereof, in all areas of work except minor/ major river crossingsMMMM6700010152559920292039 ContConcrete coatingAllthk covered separately, and performing all works as per specifications and instructions of Engineer-In-Charge and other provisions of Contractdocuments.Pipes as per following details:(Pipe OD-457 mm, Wall Thickness-8.7, 7.9, 7.1, 6.4 mm, Concrete Coating Thickness-75 mm)MINOR CROSSINGS-Open cut method (minor water bodies, minor roads-metalled, asphalted,mud cart tracks etc.)Complete work for minor crossings(minor water bodies, minor roads-metalled, asphalted,mud cart tracks etc.) (between the limits as definedin the drawings and execution of, but not limited to, the followings works) in accordance with specifications and instructions of Engineer-In-Charge and all provisions of Contract document; Receiving and taking over “ Owner supplied corrosion coated line pipes from Owner’sdesignated places of issue/dump site (s) and transportation to Contractor’s stock yard/workshop/’worksite including all handling, loading ,unloading, etc. Supply of all Contractor supplied materials to worksite (s) , manpower, other resources and acquiring the required land forsite preparations; Complete site preparation including arranging of required land for construction purpose, preparations of pipeline launchingarea, etc. String preparation including continuous concrete coating of joints (as applicable but paid under separate item in the SOR), repairM 330040 MINOR Cross.-Open cut mtd of corrosion coating damages, NDT of re-beveled area, welding, testing, radiography, weld repair and retest, corrosion coating of fieldsjoints, pretest (hyrdostatic test) of completed strings(covered /paid under Pipeline laying / installation item), etc.Pre-construction surveys;Trenching to the required depth on the banks, beds, berms, formations including maintenance of the trench in all types of strata, all depthsand all conditions of minor crossings by various methods, etc. to a width to accommodate the pipeline and optical fiber cable/cable conduit(if applicable) as per the relevant standards, specifications, etc. Laying of pipeline in approved trench and across the minor crossings,Backfilling of the trench including supply and padding by select backfill as required, stabilization of excavation and banks, including supplyof all materials, consumables, restoration and clean up etc. tie in with pipeline at either banks etc.; All other works required as perspecifications, drawings , conditions of crossing approval, instructions of Engineer-In-Charge and provisions of contract dcoument.Uncased Crossings by Open Cut MethodCased CrossingsM 2700Cased crossings including installation of cased pipe including transportation of casing pipes from Contractor’s storage point to worksite.Installation of casing pipe by jacking /boring for rail, road or canal crossings wherever required in all types of soils and terrain as perenclosed reference drawing,etc. including supply of all other materials, equipments, consumables, manpower, welding including visualinspection of all weld joints,supply & installation of casing insulators, end seals, fill material inside casing(as per scope of work), back fillingand restoration of the facility crossed to its original condition and performing all works as per drawings, specifications, conditions of crossingapproval and instructions of Engineer-In-Charge and provisions of Contract document.All works for installation of casing pipe of size 610 mm, Material API 5L Gr B/IS:3589, Wall Thickness 7.9 mmLength of cased crossing by jacking/boringAll works for installation of casing pipe of size 168.3 mm for OFC including insertion of 2 nos.HDPE pipes in the same casingLength of cased crossing by jacking/boring41Cased Crossings 610 mmM85042Cased Cross 168.3 HDPEM 850Page 3 of 18