Pipelaying Tender-VOL I - WorleyParsons.com

PRICE SCHEDULE (INDIAN BIDDERS)Schedule of Quantities for 18” dia Rewari - Kanpur Cross Country Pipeline ( Part II)INSTALLATION OF CASING PIPE:Cased crossings including installation of cased pipe including transportation of casing pipes from Contractor’s storage point to worksite.Installation of casing pipe by jacking /boring for rail, road or canal crossings wherever required in all types of soils and terrain as per enclosedreference drawing,etc. including supply of all other materials, equipments, consumables, manpower, welding including visual inspection of allweld joints,supply & installation of casing insulators, end seals, fill material inside casing(as per scope of work), back filling and restoration ofthe facility crossed to its original condition and performing all works as per drawings, specifications, conditions of crossing approval andinstructions of Engineer-In-Charge and provisions of Contract document.117Cased Crossings 610 mmAll works for installation of casing pipe of size 610 mm, Material API 5L Gr B/IS:3589, Wall Thickness 7.9 mmLength of cased crossing by jacking/boringAll works for installation of casing pipe of size 168.3 mm for OFC including insertion of 2 nos.HDPE pipes in the same casingLength of cased crossing by jacking/boringPIPELINE INSTALLATION AT MAJOR RIVER BY HDD TECHNIQUEM550118Cased Cross 168.3 HDPEM550Complete works for the Major River crossings by HDD technique including design and detailed engineering of the crossings, mobilization anddemobilization at site(s), supply of all material as per “Scope of Supply” and all consumables equipments, manpower and other resources, andtemporary acquisition of the required land for site preparations and execution of, but not limited to the above works as per specification,drawings and as per provisions of contract document and instructions of Owner/ Engineer-in-Charge .Seperate Installation including transportation of CS conduit for OFC from Contractor’s storage point to worksite. Installation of CS Conduit pipeby HDD for major canal and other crossings wherever required in all types of soils and terrain and all other materials as per enclosed referencedrawing including supply of all other materials, equipments, consumables, manpower, welding including visual inspection of all weld joints,installation of casing insulators, end seals, back fillings and restoration as original of the facility crossed and performing all works as perdrawings, specifications and instructions of Engineer-In-Charge and provisions of Contract document .Note: For HDD works, the measurement shall be considered as per Drawing No: MH2145-C000-PL-DST-0020 & paid as per SOR Item. Forrest of the portion of the Pipeline it shall be measured and paid as per Pipeline works.Note:1. Rates quoted shall be applicable for various crossing at different locations.2. Contractor shall be paid based on distance between tie-in points at two ends of crossing on string length basis and not for the distancebetween points of entry & exit.Pipe OD : 457mmPipe OD : 168.3mm119 P/L INST MJR RIVER HDD457 For all works under River crossing, refer Crossing List. (No of River - 5 nos) M 900120P/L INST MJR RIVER HDD168For all works under River crossing,( no. of River -5 nos) (for Pipe OD: 168.3mm) including insertion of 2 Nos HDPE pipe in the casing M 900PIPELINE INSTALLATION AT MAJOR CANALS / OTHER CROSSINGS BY HDD TECHNIQUEComplete works for the major canals/State Highways/National Highways/other crossings; if any by HDD technique including design anddetailed engineering of the crossings, mobilization and demobilization at site(s), supply of all material as per “Scope of Supply” and allconsumables equipments, manpower and other resources, and temporary acquisition of the required land for site preparations and executionof, but not limited to the above works as per specification, drawings and as per provisions of contract document and instructions of Owner/Engineer-in-Charge .Installation including transportation of CS conduit for OFC from Contractor’s storage point to worksite. Installation of CS Conduit pipe by HDDfor major canal and other crossings wherever required in all types of soils and terrain and all other materials as per enclosed reference drawingincluding supply of all other materials, equipments, consumables, manpower, welding including visual inspection of all weld joints, installationof casing insulators, end seals, back fillings and restoration as original of the facility crossed and performing all works as per drawings,specifications and instructions of Engineer-In-Charge and provisions of Contract document .Note: For HDD works, the measurement shall be considered as per Drawing No: MH2145-C000-PL-DST-0020 & paid as per SOR Item. Forrest of the portion of the Pipeline it shall be measured and paid as per Pipeline works.Note:1. Rates quoted shall be applicable for crossing at different locations.2. Contractor shall be paid based on distance between tie-in points at two ends of crossing on string length basis and not for the distancebetween points of entry & exit.Pipe OD : 457 mmPipe OD : 168.3 mmAll works mentioned above for Major Canal/State highway/National highway crossings as per the Crossing List and any other crossing as perthe directions of Engineer-In-Charge for Pipe OD: 457mm121CROSS MJR CAN/SH/NH 457M 1000122CROSS MJR CAN/SH/NH 168For all works mentioned above for Major Canal/State highway/National highway crossing as per the Crossing List and any othre crossing asper the directions of Engineer-in-charge for casing Pipe OD: 168.3mm including insertion of 2 nos. HDPE pipes in the same casingINSTALLATION OF VALVES/SCRAPER TRAPS/EQUIPMENTS/ABOVE GROUND PIPELINE AND OTHER FACILITY AT DISPATCHAND RECEIVING STATION AND SV STATIONS:Receiving and taking over of all Owner supplied materials, equipments from Owner’s designated place(s) of issue, transportation includingloading, unloading, handling from Owner designated place(s) of issue to Contractor’s own stock yard(s)/work shop(s) including arranging allnecessary intermediate storage areas(s) thereof, as required; Installation of all materials, equipment, consumables as defined in Contractor’sscope of supply and its transportation to the work site(s); Installations of above ground piping, valves, bar tees, IJs, equipments includingwelding, testing (destructive and non-destructive), Painting (as per specification), supply and fixing of gaskets, bolts, studs, nuts as required,leveling, aligning, installation and assembly of accessories including accessories for actuators, if any, by bolting /threading or welding of pipesat all elevations as per drawings, specification, other provisions of Contract and directions of the Engineer-in-Charge.M 1000Installation of Scraper Launcher including jib crane and PIG trolley, PIG signallers, as per detailed Scope of WorkINST VALVE LAUNCH Sayyadpur (Major Barrel Size-24 INCH, Minor Barrel Size-18 INCH, Rating-600#) forSet123 1Saiyyadpur PranInstallation of Scraper Receiver including PIG trolley, PIG Signallers as per detailed Scope of Work:(Major Barrel Size-24 INCH, Minor Barrel Size-18 INCH, Rating-600#)124 Saiyyadpur Pran Set 1INST VALVE Reciever Sayyadpur125 Kanpur Set 1INST VALVE Reciver KanpurInstallation of aboveground 18” pipeline between Scrapper Launcher / Revciever, Barred Tee, IJ , Station by-pass line Check Valve, StationInlet / Outlet Valve) including installation of Barred Tees, IJs as per detailed Scope of Work126 INST VLV RECIEVER Bharatp Saiyyadpur Pran Mtrs 150127 INST VLV RECIEVER MATHURA Kanpur Receipt Station Mtrs 20128Installation of aboveground 18” 600# Check-Valve (flanged) in Station By-pass lines at Saiyyadpur Pran including supply of all necessary boltsNo 1INST Abv grd scr/rec REWAR / studs & nuts, gaskets etc. all complete as per detailed Scope of work.129Installation of buried Long stem Sectionalizing Valves (SVs),Station Limit Valves (SLVs), Scrapper Launcher / Reciever Isolation Valves,No 17INST Abv grd scr/rec Bhart Station by-pass Valves, Station Inlet / Outlet Valves as per the Scope of Work.Transportation of valves to the work site of installation of valves, including supply and fixing of gaskets, bolts, studs, nuts, wherever required,leveling, aligning, installation and assembly of accessories including accessories for actuators, if any by bolting/threading or welding of pipes atall elevations, testing, completing all work in all respects as per drawings, specifications, other provisions of contact and direction of theengineer-in-charge130Installation of above ground Flanged Valves (Ball / Plug / Check / Globe and Double Block and Bleed Valves) as per details given below: SizeNOS 81INST Abv grd scr/rec Mathu 4 INCH and below , Rating 150,600 & 800131Installation of above ground Flanged Valves (Ball / Plug / Check / Globe and Double Block and Bleed Valves) as per details given below: SizeNOS 5INST 18" check valve6 INCH and above , Rating 600132Installation of above ground Flanged Valves (Ball / Plug / Check / Globe and Double Block and Bleed Valves) as per details given below: SizeNOS 30INST 18" Long Steam SV vlv 2 INCH and below , Rating 600PERMANENT MARKERSupply, fabrication and Installation including assembling of following types of permanent markers along the route including all associated civilworks such as excavation in all types of soil, construction of pedestals and grouting with concrete, clearing, supply and application of approvedcolour and quality of primer and paint, stencil letter cutting for numbers, direction, chainage etc. restoration of area to original condition andperforming all works as per drawings, specifications and instructions of Engineer-in-Charge.Note: The painting of all markers shall conform to Normal Corrosive Environment of spec.513-MH2145-PL-SPC-0019 irrespective of whatevershown on respective standards.133 PM : Navigable Water sign Navigable Water Sign NOS 4134 PM: KM posts Kilometer Posts NOS 161135 PM: Warning signs Pipeline Warning Signs NOS 286136 PM : Boundary marker Right of use Boundary Markers NOS 2067137 PM: Arial marker Aerial Markers NOS 53138 PM: Direction Marker Direction Markers NOS 351139 PM: OFC joint pit marker OFC joint identification markers. NOS 100LEAKS/BURSTS (ATTRIBUTABLE TO OWNER)MAJOR LEAK (DETECTED BY VISUAL METHOD):All works for locating major leak/burst (occurred during hydrostatic testing) including necessary repairing/replacing defective pipe length,including cutting and removing out defective pipes, pretesting of replacement pipe and welding into mainline, NDT of welds and re-beveledarea, repair and re-testing of defective welds, coating of welded joints, clean-up retesting the pipeline including providing all necessaryequipments, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings,specifications enclosed with the Contract and directions of Engineer-in-charge.Note: This rate is applicable for manufacturing defects in Company supplied material only.Major Leak (detected by visual method)(Pipeline Size-18 INCH)MINOR LEAK (DETECTED BY SECTIONALISING):MAJOR LEAK (VISUAL METHOD)140NOS 1All works for locating leak by sectionalizing or any other methods which cannot be located by visual means, including necessary repairing/replacing defective pipe length, including cutting and removing out defective pipes, pretesting of replacement pipe and welding into mainline,NDT of welds and re-bevelled area, repair and re-testing of defective welds, coating of welded joints, clean-up, retesting the pipeline includingproviding all necessary equipments, labour, materials, consumables and inputs other than Owner supplied materials and performing all worksas per drawings, specifications enclosed with the Contract and directions of Engineer-in-ChargeNote: This rate is applicable for manufacturing defects in Company supplied material onlyMinor Leak (detected by sectionalizing)(Pipeline Size-18 INCH)IDLE TIME PRESERVATION OF PIPELINEPreservation of complete pipeline and associated facilities and its maintenance including supply of all consumables, all equipment, man-poweretc. complete as per the requirements of specifications of Engineer-in-ChargeMINOR LEAK SECTIONALISING141NOS1Page 4 of 9