Pipelaying Tender-VOL I - WorleyParsons.com

PRICE SCHEDULE (FOREIGN BIDDERS)Schedule of Quantities for 18” dia Rewari - Kanpur Cross Country Pipeline ( Part II)By filling and pressurizing with corrosion inhibited water including supply and maintenance of water with regular dosing of inhibitor to maintain142the effectiveness of the inhibitor water for the following details:LS 1Preserve fill&prss.CI 6 M(Pipeline Size-457 mm, Pressure in bar(g) - 0.5, Specified period - 6 Months)By filling and pressurizing with corrosion inhibited water including supply and maintenance of water with regular dosing of inhibitor to maintain143 Preserve fill&prss.CI 12 Mthe effectiveness of the inhibitor water for the following details:LS 1(Pipeline Size-457 mm, Pressure in bar(g) - 0.5, Specified period - 12 Months)Carrying out pre-commissioning checks and making the entire pipeline (including above ground and underground facility) ready forcommissioning including supply of all equipment, manpower, consumables (including all types of PIGs and required materials), materials forall temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract documentand instructions of Engineer-in-Charge.144 Dewatering of entire p/l All works as per above for dewatering of entire pipeline. LS 1145 Swapping/flushing P/l All works as per above for swabbing/flushing as applicable of entire pipeline. LS 1146 Commisioning asst. RKPL All works as per above related to commissioning assistance during commissioning of Rewari-Kanpur Pipeline LS 1147Transportation of surplus bare/coated line pipes from the dump sites to Company’s designated storage areas For Haryana-Rewari, forRajasthan-Bharatpur, for Uttar Pradesh-Mathura & Kanpur Terminal including loading/ unloading /handling and carrying out all associatedworks like arranging for cranes, manpower, trailers, loading and unloading equipment; preparation of storage area at unloading point including M 7650providing all consumables, sand ridges, wooden sleepers, plastic sheets etc., preparation of material reconciliation statement all complete asper the scope of work, provisions of contract document and directions of Engineer-in-chargeTransport surplus linepipe148GEO TEXTILE BAGS FOR ANTI-BUOYANCYUnit rate for additional works over and above for design, manufacture and supply of non-biodegradable geo-textile bags (made of polypropylenefabric) materials and installation of geo-textile bags duly filled with gravel/stone ballast on pipelines of all wall thickness for anti-buoyancy as M 1500GEO TEXTILE BAGS Anti- Bouper specification no 513-MH2145-PL-SPC-0023, drawings and instructions of Engineer-in-Charge and other provisions of the Contractdocument.REPAIR OF DEFECTES IN LINE PIPE (ATTRIBUTABLE TO COMPANY)149Repair defect upto 25mmRepair of defects not attributable to Contractor on Company supplied bare line pipes, noted and recorded at the time of “Receiving and takingover” by Contractor, in the presence of Company Representative including performing all works as per Scope of Work document 513-MH2145-PL-SOW-0001 specifications and instructions of Company representative in respect of the following :Cutting and re-beveling of defects due to lamination up to 25 mm for following pipe sizes457 mm (18”) OD x 6.4/ 7.1/ 7.9/ 8.7 mm thk. HSAW / LSAW / EW line pipesREPAIR OF DEFECTS IN LINE PIPE (ATTRIBUTABLE TO COMPANY)All works for the following :Cutting and re-bevelling (Defects beyond 25mm) from pipe ends due to lamination and carrying out ultrasonicinspection after repairing as per Scope of Work document 513-MH2145-PL-SOW-0001 for following pipe sizes:457 mm (18”) OD x 6.4 /7.1 /7.9 /8.7 mm thk. HSAW / LSAW / EW line pipesREPAIR OF DEFECTS IN LINE PIPE (ATTRIBUTABLE TO COMPANY)NO 10150Repair defect above 25mmNO 10All works for the following :Cutting and re-bevelling defects due to lamination after welding from pipe ends / body and carrying out ultrasonic151 Repair defect & reweldingNO 20inspection after repairing and rewelding as per Scope of work document 513-MH2145-PL-SOW-0001 for following pipe sizes:457 mm (18”) OD x 6.4 /7.1 /7.9 /8.7 mm thk. HSAW / LSAW / EW line pipesREPAIR OF COATING DEFECTES IN SURPLUS LINE PIPE FROM COMPANY X-STOCK (ATTRIBUTABLE TO COMPANY)152 Repair coating defectsRepair of coating defects not attributable to Contractor on Company supplied surplus bare line pipes, noted and recorded at the time of“Receiving and taking over” by Contractor, in the presence of Company representative including performing all works as per Scope of workdocument 513-MH2145-PL-SOW-0001 specifications and instructions of Company representative in respect of the following:M 10457 mm (18”) OD x 6.4/ 7.1/ 7.9/ 8.7 mm thk. HSAW / LSAW / EW line pipesInspection and testing of available coated line pipe at the Owner’s storage point indicated below, identification of line pipe good for the service(any repair to be carried out in coating or pipe bevel shall be recorded jointly with the owner while taking over the custody and the same shallbe carried out by the contactor and payment shall be made as per applicable SOR items) as required, and lifting of line pipe good for theservice and its transportation to Dump yard near Bahadurgarh including loading/ unloading /handling and carrying out all associated works likearranging for cranes, manpower, trailers, loading and unloading equipment; testing and inspection equipments, preparation of storage area atunloading point including providing all consumables, sand ridges, wooden sleepers plastic sheets, etc; preparation of material receiptstatement.Note - The line pipe tested and accepted by Contractor at the Owner’s storage point (with/without repair) shall be considered good for theservice and any further repairs before laying or repairs required during any stage of laying/ testing /pre-commissioning / commissioning shallbe done by the contractor at no extra cost to Owner. This line pipe shall be considered issued to the pipeline laying contractor from Dumpyard for further transportation to Pipeline route for laying purpose.153 Insp & Testing of pipe 6.4 18" Dia x 6.4mm THK coated line pipe from Bahadurgarh & Ramanmandi Terminal M 5000154 Insp & Testing of pipe 7.1 18" Dia x 7.1mm THK coated line pipe from Bahadurgarh & Ramanmandi Terminal M 430155 Insp & Testing of pipe 7.9 18" Dia x 7.9mm THK coated line pipe from Bahadurgarh & Ramanmandi Terminal M 2200156 Insp & Testing of pipe 8.7 18" Dia x 8.7mm THK coated line pipe from Ramanmandi Terminal M 25157 Insp&Testing uncoatpipe8.7 18" Dia x 8.7mm THK Uncoated from Bahadurgarh Terminal M 25LONG RADIUS BENDS158Fabrication of Long Radius (R=6D) Bends including coating from free issue Bare line pipe of Size 18” dia, thickness 8.7 mm, API 5L Gr. X-65,PSL2 as specified in scope of work, drawings and specifications for different TPs and terminals, stations from 18 to 90 degrees all complete Nos 95LONG RADIOUS BENDS r=6D as per the provisions of the contract and directions of Engineer-in-charge.ELCTRONIC GEOMETRIC PIGGING OF PIPELINESCarrying out all works related to Magnetic Cleaning & Electronic Geometric Pigging (EGP) (inlcuding necessary runs of Magnetic Pig, EGP) ofpipeline including defect verification at a max. of 2 locations for each identified segment of pipeline including preparation of site reports, dataanalysis, preparation & submissison of final report (6 sets), inlcuding supply of material, euipment , manpower etc.as required.This item isinclusive of Mobilization/Demobilization of pigging tools, tackles, consumables, compressors, pumps, accessories and personnel byCONTRACTOR at WORK SITE.as per specification and provisions of the bid document for 18” diameter Rewari-Kanpur Pipeline as per thesections listed below:(defect verification shall preferably be made for defects not attributable to pipeline laying contractor)159 EGP : Mathura- sayyadpur 18", 600# Pipeline between Mathura to Saiyyadpur Pran M 118300160 EGP : sayyadpur -Kanpur 18", 600# Pipeline between Saiyyadpur Pran to Kanpur M 162818162Repair of defect identified in EGP not attributable to the pipeline laying contractor inlcuding all necessary works for defect repair like cutting, rebevelling,welding (as required) including all material, manpower, consumables etc. all complete as per the specifications & provisions of bid M 36EGP: repair of defectdocument.163P/l Mapper data gatheringPIPELINE DEFECT MAPPERData to be gathered throughout the strech of pipeline by using pipeline defect mapper, GPS co-ordinates along with depth of the pipleine shallbe captured in 10 m intervals along the length of the pipeline including generation & submission of recordFABRICATION, WELDING, ERECTION, INSTALLATION & TESTING OF ABOVE GROUND PIPING : Receiving and Taking over of all(Owner and contractor supplied) materials from Owner's designated place(s) of issue, transportation including loading, unloading, handlingfrom Owner' designated place(s) of issue to Contractor's own stock yard(s)/ work site(s)/ work shop(s) including arranging all necessaryintermediate storage area(s) thereof, as required; supply of all materials (except those specified subsequently in SOR), equipment,consumables as defined in Contractor's scope of supply and their transportation to the work site(s); performing all above ground/buried pipingfabrication works including cutting, edge preparation (inclusive of grinding the edges of pipes, fittings, flanges etc. to match with the matchingedges of uneven/different thickness wherever required),fit up, pre-heating wherever required, welding, threading etc,; erection of pipes of alltypes and thickness over sleepers, overhead on racks and at all elevations, hook-up with equipment nozzles; installation of all type of valves upto size of 1.5" NB, all types of inline and online instrumentsKm 228Such as pressure/thermal safety valves(other than those covered separately), fittings of all sizes i.e, elbows, reducers, tees, 'o' lets, flanges,blind flanges, spectacle blinds, tappings for pressure gauges, thermo wells, hoses and hose couplings of all sizes, if applicable, sampleconnections, flame arrestors as applicable, vents and drains required for process and hydro-testing purposes etc. including fixing of all types ofgaskets (including gaskets for RTJ flanges), bolts, studs and nuts of all sizes; fabrication of strainers of sizes up to 1.5" , carrying out nondestructivetesting (excluding radiography covered subsequently in SOR) such as magnetic particle/ liquid penetration etc. as required; hookupwith existing piping/pipeline installed by others as per drawings wherever required; cleaning and flushing by water / compressed air,carrying out hydrostatic test, pneumatic test, valve functional test and any other type of testing as specified, de-pressurizing, dewatering,drying by compressed air if applicable; cutting/ re beveling as required, dewatering, drying by compressed airand providing commissioning assistance to Commissioning Contractor / Agency for process piping and commissioning of non-process pipingif applicable; clean - up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus freeissue materials to Owner's designated place(s); completing all works in all respects as per the AFC drawings, specifications , standards andother provisions of Contract and instruction of Engineer-in-Charge. Note :- Installation of items such as valves (2" and above), flow meters,strainers of size 2" NB and above, equipments will be paid separately as per rates covered in appropriate items. Radiography of weld jointswould be measured and paid for separately as per separate schedule item.Installation of above ground Carbon Steel Process Piping as per details given below: Size ¾ INCH , Thk / Sch 80 , Material ASTM A106 Gr.164M 29Fabr,weld inst AbvGrd pipe 3/4" B , SeamlessInstallation of above ground Carbon Steel Process Piping as per details given below: Size 1 INCH , Thk/Sch 80 , Material ASTM A106 Gr. B165M 75Fabr,weld inst AbvGrd pipe 1" , SeamlessInstallation of above ground Carbon Steel Process Piping as per details given below: Size 2 INCH , Thk/Sch 40 , Material ASTM A106 Gr. B166M 51Fabr,weld inst AbvGrd pipe 2" 40 , SeamlessInstallation of above ground Carbon Steel Process Piping as per details given below: Size 2 INCH , Thk/Sch 80 , Material ASTM A106 Gr. B167M 38Fabr,weld inst AbvGrd pipe 2" 80 , SeamlessInstallation of above ground Carbon Steel Process Piping as per details given below: Size 4 INCH , Thk/Sch 40 , Material ASTM A106 Gr. B168M 106Fabr,weld inst AbvGrd pipe 4" 40 / API 5L GR. B, SeamlessInstallation of above ground Carbon Steel Process Piping as per details given below: Size 4 INCH , Thk/Sch 80 , Material ASTM A106 Gr. B169M 58Fabr,weld inst AbvGrd pipe 4" 80 / API 5L GR. B, SeamlessInstallation of above ground Carbon Steel Process Piping as per details given below: Size 8 INCH , Thk/Sch 80 , Material ASTM A106 Gr. B170M 55Fabr,weld inst AbvGrd pipe 8" 80 B / API 5L GR. B, SeamlessInstallation of above ground Carbon Steel Process Piping as per details given below: Size 16 INCH , Thk/Sch 80 , Material API 5L GR. X52,171M 157Fabr,weld inst AbvGrd pipe 8" 80 LSAWRADIOGRAPHYRadiography of weld joints of piping ( using gama or x-ray), including the cost of supply of all material, equipment and manpower required fordeveloping the films, review by ASNT qualified personnel, carrying out defect, repair, re-shoot etc. all complete as per specifications and asdirected by the Engineer-in-charge. The radiography work shall be carried out complying with all the statutory and safety requirements.Measurement will be done for each weld joint of respective size of piping. In case of any repair, re-shoot, re takes, the same shall not bemeasured again for payment.172 RADIOGRAPHY DIN20 DN 50 NOS 365173 RADIOGRAPHY DIN100 DN 100 NOS 185174 RADIOGRAPHY DIN200 DN 200 NOS 70175 RADIOGRAPHY DIN400 DN 400 NOS 106Page 5 of 9