Pipelaying Tender-VOL I - WorleyParsons.com

m No. Short description Item Description Unit QuantityELECTRONIC GEOMETRIC PIGGING OF PIPELINESCarrying out all works related to Magnetic Cleaning & Electronic Geometric Pigging (EGP) (inlcuding necessary runs of Magnetic Pig, EGP)of pipeline including defect verification at a max. of 2 locations for each identified segment of pipeline including preparation of site reports,data analysis, preparation & submissison of final report (6 sets), inlcuding supply of material, euipment , manpower etc.as required.This itemis inclusive of Mobilization/Demobilization of pigging tools, tackles, consumables, compressors, pumps, accessories and personnel byCONTRACTOR at WORK SITE.as per specification and provisions of the bid document for 18” diameter Rewari-Kanpur Pipeline as perthe sections listed below:(defect verification shall preferably be made for defects not attributable to pipeline laying contractor)84 EGP : Rewari -mathura 18", 600# Pipeline between Rewari to Mathura (including Receiving & Launching from Bharatpur) M 16000085 EGP : Mathura- sayyadpur 18", 600# Pipeline between Mathura to Saiyyadpur Pran M 11830086 EGP: repair of defectRepair of defect identified in EGP not attributable to the pipeline laying contractor inlcuding all necessary works for defect repair like cutting,re-bevelling, welding (as required) including all material, manpower, consumables etc. all complete as per the specifications & provisions of M 36bid document.PIPELINE DEFECT MAPPER87 P/l Mapper data gatheringData to be gathered throughout the strech of pipeline by using pipeline defect mapper, GPS co-ordinates along with depth of the pipleineshall be captured in 100 m intervals along the length of the pipeline including generation & submission of record all complete as per thespecifications, scope of work and directions of Engineer-in-ChargeKm 228FABRICATION, WELDING, ERECTION, INSTALLATION & TESTING OF ABOVE GROUND PIPING : Receiving and Taking over of all (Owner andcontractor supplied) materials from Owner's designated place(s) of issue, transportation including loading, unloading, handling from Owner' designatedplace(s) of issue to Contractor's own stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary intermediate storage area(s) thereof, asrequired; supply of all materials (except those specified subsequently in SOR), equipment, consumables as defined in Contractor's scope of supply andtheir transportation to the work site(s); performing all above ground/buried piping fabrication works including cutting, edge preparation (inclusive ofgrinding the edges of pipes, fittings, flanges etc. to match with the matching edges of uneven/different thickness wherever required),fit up, pre-heatingwherever required, welding, threading etc,; erection of pipes of all types and thickness over sleepers, overhead on racks and at all elevtion as original ofthe facility crossed and performing all works as per drawings, specifications, conditions of crossing approval, instructioPRICE SCHEDULE (INDIAN BIDDERS)Schedule of Quantities for 18” dia Rewari - Kanpur Cross Country Pipeline ( Part I)Unit Price inclusive of all cost towards Air/Rail fare, lodging,boarding, Traveling ,medical , localtransport, all insurances, income/corporate(as may be applicable) ,incidental chargesand all other expenses, taxes Itduties etc. but excluding service taxService Tax including cessapplicable onUnit Price(@ 12.36%)Total Price inclusive of all costtowards Air/ Rail fare, lodging,boarding, Traveling,medical , local transport, allinsurances, income/corporate (as maybe applicable),incidental charges and all otherexpenses , taxes It duties etc.including service tax(7) = (5 + 6) x 488Fabr,weld inst AbvGrd pipeSuch as pressure/thermal safety valves(other than those covered separately), fittings of all sizes i.e, elbows, reducers, tees, 'o' lets, flanges, blindflanges, spectacle blinds, tappings for pressure gauges, thermo wells, hoses and hose couplings of all sizes, if applicable, sample connections, flamearrestors as applicable, vents and drains required for process and hydro-testing purposes etc. including supply & fixing of all types of gaskets (includinggaskets for RTJ flanges), bolts, studs and nuts of all sizes; fabrication of strainers of sizes up to 1.5" , carrying out non-destructive testing (excludingradiography covered subsequently in SOR) such as magnetic particle/ liquid penetration etc. as required; hook-up with existing piping/pipeline installedby others as per drawings wherever required; cleaning and flushing by water / compressed air, carrying out hydrostatic test, pneumatic test, valvefunctional test and any other type of testing as specified, de-pressurizing, dewatering, drying by compress, end seals, back fillings and restoration asoriginal of the facility crossed and performingand providing commissioning assistance to Commissioning Contractor / Agency for process piping and commissioning of non-process piping ifapplicable; clean - up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issuematerials to Owner's designated place(s); completing all works in all respects as per the AFC drawings, specifications , standards and other provisionsof Contract and instruction of Engineer-in-Charge. Note :- Installation of items such as valves (2" and above), flow meters, strainers of size 2" NB andabove, equipments will be paid separately as per rates covered in appropriate items. Radiography of weld joints would be measured and paid forseparately as per separate schedule item.Installation of above ground Carbon Steel Process Piping as per details given below: Size 2 INCH , Thk/Sch 80 , Material ASTM A106 Gr. B ,RADIOGRAPHYRadiography of weld joints of piping ( using gama or x-ray), including the cost of supply of all material, equipment and manpower required fordeveloping the films, review by ASNT qualified personnel, carrying out defect, repair, re-shoot etc. all complete as per specifications and as directed bythe Engineer-in-charge. The radiography work shall be carried out complying with all the statutory and safety requirements. Measurement will be donefor each weld joint of respective size of piping. In case of any repair, re-shoot, re takes, the same shall not be measured again for payment.M5089RADIOGRAPHY DIN20NOS120DN 20PIPE SUPPORTS: Supply, Fabrication and erection of pipe/equipment supports (for all sizes/thickness) including shoes, pipes, cradles, turnbuckles, t-posts for all types of guides, anchors, special supports for all types of pipes etc. If applicable, all necessary equipments, consumables, labouretc. for completing all works including supply of bolts, nuts, washers, U-clamp, wooden blocks etc. as required for supporting supply including the costof surface preparation by blast cleaning to SA 2.5, primer and painting all complete as per specification, data sheets, drawings, terms and conditionsand as directed by the Engineer-in-charge.CS Structural SteelPAINTING90PIPE SUPPORT suppy,erecKG 150091PAINTING of pipeSupply and application of Paint including Surface preparation blast cleaning, supply of paints, solvents and primers, and application of primer and finishpaints suitable for project specific environment as defined in contract documents and on pipes as per standard specification for painting and protectivecoating as per attached specification no.MH2145-C000-PI-SPC-004, indentification, lettering / Numbering, colour coading etc. as specified includingrub down and touch up wherever required and providing of scaffolding for all heights, labour, materials, tools and tackles, consumable, supervision etc.to complete the work in all respect as per specification, Drawings, standards and instruction of engineer-in -charge.Painting of all above ground piping including all valves fittings, flanges etc. including colour bands Size 2 INCH , Painting Environment NormalCorrosive ,M260ALL GENERAL CIVIL WORKS AND BUILDING WORKS AS MENTIONED BELOW COMPLETE FOR SV STATION : SV-01, 02, 03, 04, 05, 06GENERAL CIVIL WORKS :Design, carrying out geotechnical survey and topographical survey, detail engineering, preparing construction and fabrication drawings, obtainingapproval of drawings and designs from engineer-in-charge, and construction of all general civil works viz. land development, site grading involvingcutting and filling (upto a depth of 1.2m) as per actual site conditions. compound wall (upto a length of 180 mts), gates, approach road (with bitumentopping) from existing road (upto 50 sq. m surface area) , internal roads, drains, culverts, road crossings for electrical and instrumentation cables,pavements, footpath, drinking water system, plumbing work for toilets, construction of tube well including supply and installation of submersible pump,obtaining approval for tubewell from the statutory authorities, structural cage for all valves including preparing design and drawing as per actual sitedetails of valves, water harvesting system, and other miscellaneous works at SV Stations including supply of labour, materis, end seals, back fillingsand restoration as original of the facility crossed and performing all works as per drawings, specifications, conditions of crossing approval, instructions ofEngineer-In-Charge and provisions of Contract document .NotBUILDING WORKS :Design, detailed engineering, preparing construction and fabrication drawings, obtaining approval of drawings and designs from the engineer-in-charge,construction of structural and architectural works for civil buildings and other miscellaneous structures, transportation, erection, fabrication, painting,finishing etc., all complete to make ready for commissioning including switchgear & control room building for all SV stations as indicated in theattached layout plans, including supply of all labour, material, equipment etc., complete as per specification, preliminary and conceptual drawings,design basis, approved drawings, codes and standards, other terms and conditions and as per the direction of Engineer-in-charge.REFERENCE DOCUMENTS :1) SCOPE OF WORK : DOC.NO. : MH2145-C000-CI-SOW-00022) ARCHITECTURAL SPECIFICATION : DOC.NO. MH2145-C000-AR-SPC-0001 TO 00043) ARCHITECTURAL DESIGN BASIS : DOC.NO. MH2145-C000-AR-BOD-00014) CIVIL/STRUCTURAL SPECIFICATION : DOC.NO.MH2145-C000-CI-SPC-0001 TO 0012 & MH2145-C000-ST-SPC-0001 TO 00025) CIVIL/STRUCTURAL DESIGN BASIS : DOC.NO. MH2145-C000-CI-BOD-00016) SV SUILDING TYPE-1 (SV-01, 02, 03 04, 05, 06) STATION- ARCHITECTURAL DRAWINGS( GROUND FLOOR & ROOF PLAN, ELEVATIONS& SECTIONS, FINISHES SCHEDULE) : MH2145-C000-AR-DSK-0001 TO 00037) ARCHITECTURAL STANDARD DRAWINGS : MH2145-C000-AR-DST-0001 TO 00048) CIVIL/STRUCTURAL STANDARD DRAWINGS : MH2145-C000-CI-DST-0001 TO 0008 & MH2145-C000-ST-DST-0001, 0002 &00049) GENERAL CIVIL LAYOUT FOR SV STATION SV STATION (SV-01,02,03,04,05,06) : MH2145-C130-CI-DGA-0001All the above for SV station land acquired by HPCL, including obtaining approvals from concerned road authority for laying of approachroad to SV stations from the nearest road, preparation of layout plan of stations showing outside roads etc.obtaining the permission of localauthorities for construction of SV station building all complete as per the scope of work, provisions of contract document and directions ofEngineer-in-Charge.92 SV1 STATION WORKS For SV-1 station @ approx. Ch: 34.095 , Village: Ramnagar Nichala LS 193 SV2 STATION WORKS For SV-2 station @ apporx. Ch: 58.234, Village: Mubirukpur LS 194 SV3 STATION WORKS For SV-3 station @approx. Ch: 92.699, Village: Qutubpur LS 195 SV4 STATION WORKS For SV-4 station @approx. Ch: 117.435, Village: Supawasa LS 196 SV5 STATION WORKS For SV-5 station @approx. Ch: 184.929, Village: Ghuncha LS 197 SV6 STATION WORKS For SV-6 station @approx. Ch: 227.706, Village: Rajnagar LS 1All the above Including acquisition of Land in the name of HPCL for SV Stations along the pipeline route at chainage marked in thealignment sheets and as per the scope defined in Scope of Work document No. 513-MH2145-PL-SOW-0001, collection of revenuerecords, establishing correctness of ownership by search/revenue records, nil encumbrances, expediting subsequent formalities includingsigning of agreements or sale deed, if any, to facilitate possession of land by HPCL, Making payment to land owners, obtaining all requiredapprovals/no objection certificates from concerned authorities like village panchayats or municipalities etc. under whose jurisdiction eachplot of land falls, for constructing and setting up the SV Stations, obtaining approvals from concerned road authority for laying of approachroad to SV stations from the nearest road, registering the land in HPCL’s name including entry of HPCL’s name in original Jamabandi onthe acquired plot no. and obtaining copy of the same in support. Statutory fees as applicable like stamp duty etc.shall be paid by HPCL.Prepare layout plan of station showing outside roads etc. all complete as per the scope of work, provisions of contract document anddirections of Engineer-in-Charge. Typically the area required for each SV station is approx. (50m X 40m). Payment shall be made basis persq.m area of the SV land.98 SV1 LAND ACQUISITION For SV-1 station @Ch: 34.095 ,Village: Ramnagar Nichala (Chainage tolerance of +/- 500 mtrs) Sq.m 240099 SV2 LAND ACQUISITION For SV-2 station @Ch: 58.234, Village: Mubirukpur (Chainage tolerance of +/- 1000 mtrs) Sq.m 2400Page 6 of 18