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Developments in Ceramic Materials Research

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In: <strong>Developments</strong> <strong>in</strong> <strong>Ceramic</strong> <strong>Materials</strong> <strong>Research</strong> ISBN 978-1-60021-770-8<br />

Editor: Dena Rosslere, pp. 211-240 © 2007 Nova Science Publishers, Inc.<br />

Chapter 7<br />

PROGRESS IN POROUS PIEZOCERAMICS<br />

R. Ramesh * , H. Kara # , Ron Stevens and C. R. Bowen<br />

Department of Eng<strong>in</strong>eer<strong>in</strong>g and Applied Sciences,<br />

University of Bath, Bath BA27AY, UK<br />

* Naval Physical and Oceanographic Laboratory, Coch<strong>in</strong>-682 021, India<br />

# Johnson Mathey Ltd., UK<br />

ABSTRACT<br />

Synthesis, characterization, device fabrication, model<strong>in</strong>g and underwater evaluation<br />

of porous piezoceramics used <strong>in</strong> the form of 3-3 piezocomposites are discussed <strong>in</strong> detail.<br />

Piezocomposites have drawn considerable attention <strong>in</strong> recent years due to their potential<br />

application <strong>in</strong> medical ultrasonic and underwater transducers. Piezocomposites with 3-3<br />

connectivity are produced from porous piezoceramics by fill<strong>in</strong>g the pores with suitable<br />

polymer materials. In this two-phase material, the PZT and the polymer are selfconnected<br />

<strong>in</strong> three dimensions. Synthesis of porous PZT structure by two techniques,<br />

namely, BURnout Plastic Spheres (BURPS) and foam reticulation techniques used to<br />

obta<strong>in</strong> wide range of porosity are described. Samples with ceramic volume fraction<br />

rang<strong>in</strong>g from 10% to 100% are synthesised and are characterized <strong>in</strong> terms of their<br />

microstructure, piezoelectric charge (d33, d31) and voltage (g33,g31) coefficients, the<br />

hydrostatic coefficients (dH and gH) and hydrostatic Figure-of-Merit. Variations <strong>in</strong><br />

dielectric, mechanical and piezoelectric properties as a function of ceramic volume<br />

fraction/ porosity are discussed. The experimental results are compared with that of a<br />

simple analytical model. F<strong>in</strong>ite element model<strong>in</strong>g (FEM) studies are carried out on<br />

hydrophones constructed from porous and dense PZT discs. An axisymmetric model is<br />

proposed for dense PZT hydrophone and is validated by an analytical model. A 3dimensional<br />

model is proposed for porous PZT hydrophones. The FEM results agree well<br />

with that of the experiments. Details of the hydrophones fabricated with PZT-air and<br />

PZT-polymer composites with different configurations are presented. The acoustic<br />

performance of the transducers is evaluated underwater. The receiv<strong>in</strong>g sensitivity, the<br />

electrical impedance spectra and the directional response of the hydrophones are<br />

measured <strong>in</strong> the frequency range (10-100) kHz. These studies show that the 3-3<br />

piezocomposite transducers have better properties than the transducers made out of dense<br />

PZT. The improved properties are the higher hydrostatic coefficients, higher receiv<strong>in</strong>g<br />

sensitivity and flat response over a wide frequency range. This suggests that the 3-3

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