Rover 214 & 414 Service and Repair Manual - Rover club

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4D•4 Emission control systems 3.35 Lambda sensor viewed from above Lambda sensor - renewal 33 Note that the lambda sensor is delicate and will not work if it is dropped or knocked, if its power supply is disrupted, or if any cleaning materials are used on it. 34 Disconnect the battery earth lead. 35 Release the sensor’s wiring connector from the bracket on the gearbox and unplug it to disconnect the sensor (see illustration). 36 Raising and supporting the front of the vehicle, if required, to remove the sensor from 1689 Rover 214 & 414 Updated Version 09/97 underneath, unscrew the sensor from the exhaust system front pipe. Retain its sealing washer. 37 On refitting, clean the sealing washer and renew it if it is damaged or worn, then refit the sensor, tightening it to its specified torque wrench setting. Reconnect the wiring and refit the connector plug. Lambda sensor relay - general 38 Refer to Chapter 12.
Chapter 3 Cooling, heating and ventilation systems Contents Air conditioning compressor drivebelt - inspection, adjustment and renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Air conditioning refrigerant - level check . . . . . . . . . . . . . . . . . . . . . . 14 Air conditioning system components - removal and refitting . . . . . . 15 Coolant pump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 7 Cooling system - draining, flushing and filling . . . . . . . . . . . . . . . . . 2 Cooling system - general inspection . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cooling system electrical switches - testing, removal and refitting . 9 Degrees of difficulty Easy, suitable for novice with little experience 1 Specifications Fairly easy, suitable for beginner with some experience 2 Fairly difficult, suitable for competent DIY mechanic 1689 Rover 214 & 414 Updated Version 09/97 3•1 Cooling system hoses - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Electric cooling fan - testing, removal and refitting . . . . . . . . . . . . . . 8 General information and precautions . . . . . . . . . . . . . . . . . . . . . . . . 1 Heater components - removal and refitting . . . . . . . . . . . . . . . . . . . 10 Heater controls - removal, refitting and adjustment . . . . . . . . . . . . . 12 Heater ducts and vents - removal and refitting . . . . . . . . . . . . . . . . . 11 Radiator and expansion tank - removal, inspection and refitting . . . 5 Thermostat - removal, testing and refitting . . . . . . . . . . . . . . . . . . . . 6 Difficult, suitable for experienced DIY mechanic Very difficult, suitable for expert DIY or professional System Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermostat Pressurised, pump-assisted thermo-syphon with front mounted radiator and thermostatically-controlled electric cooling fan Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wax Start to open temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 to 80°C Fully open temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 or 88°C (actual value stamped in unit end) Full lift height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Expansion tank 9.0 mm Cap pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling fan 0.9 to 1.0 bar Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 to 92°C Torque wrench settings Cooling system Nm lbf ft Fan motor nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4 Temperature gauge sender unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 11 Thermostat housing cover bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7 Thermostat housing/dipstick tube-to-cylinder block/crankcase bolt . . . 9 7 Coolant rail-to-cylinder block/crankcase bolts . . . . . . . . . . . . . . . . . . . . 9 7 Coolant pump-to-timing belt upper left-hand (inner) cover bolt . . . . . . 9 7 Coolant pump-to-cylinder block/crankcase bolts . . . . . . . . . . . . . . . . . Heating system 10 7 Heater lower mounting nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 15 Heater blower motor mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . Air conditioning system 10 7 Compressor mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 33 Condenser unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 13 Evaporator inlet union (from receiver drier) . . . . . . . . . . . . . . . . . . . . . . 17 13 Evaporator outlet union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 24 Receiver drier union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 13 Trinary switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 9 3 4 5 3
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Rover 214 & 414 Service and Repair
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REPAIRS AND OVERHAUL Engine and Ass
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Working on your car can be dangerou
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Jump starting will get you out of t
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Puddles on the garage floor or driv
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Engine oil level Before you start 4
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Power steering fluid level Before y
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Electrical system 4 Check all exter
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Chapter 2 Part A Engine in-car repa
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Valves Seat angle: Inlet . . . . .
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The crankshaft runs in five main be
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5.14 Cylinder head cover bolt tight
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8.6 Crankshaft pulley mark aligned
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1 Timing belt upper righthand (oute
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9.39 Ensure timing belt tensioner s
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11.9 Secure partly-removed timing b
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12 Valve clearances - general infor
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tightens each bolt through half a t
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16.12 Oil pump outer rotor outside
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front of the vehicle and support it
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2B•2 Engine removal and general o
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2B•10 Engine removal and general
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Chapter 3 Cooling, heating and vent
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4 Cooling system hoses - renewal 2
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6.7 Testing the thermostat Ensure t
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9.10 Inlet manifold pre-heater temp
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10.5b . . . and disengage duct from
Page 67 and 68: 10.20d Remove fan retaining nut . .
Page 69 and 70: 17 Working from inside the vehicle,
Page 71 and 72: 3•2 Cooling, heating and ventilat
Page 79 and 80: 3•10 Cooling, heating and ventila
Page 81 and 82: 3•12 Cooling, heating and ventila
Page 83 and 84: Chapter 4 Part A Fuel and exhaust s
Page 85 and 86: 3.4 Slacken clamp to disconnect int
Page 87 and 88: 8.3 Removing cover retaining bolt (
Page 89 and 90: port with a wad of clean cloth to p
Page 91 and 92: 15.9 Inlet manifold pre-heater temp
Page 93 and 94: 18.1b Exhaust system components - w
Page 95 and 96: Chapter 4 Part B Fuel and exhaust s
Page 97 and 98: eturn to the tank swirl pot, where
Page 99 and 100: 6.7 Slackening pressure release bol
Page 101 and 102: 15.1 Disconnecting fuel feed and re
Page 103 and 104: 15.26 Absolute pressure sensor fuel
Page 105 and 106: 18 Exhaust manifold - removal and r
Page 107 and 108: 4C•2 Fuel and exhaust systems - m
Page 115 and 116: Chapter 4 Part D Emission control s
Page 117: 3.8 Disconnecting multiplug from pu
Page 121 and 122: 4 Cooling system hoses - renewal 2
Page 123 and 124: 6.7 Testing the thermostat Ensure t
Page 125 and 126: 9.10 Inlet manifold pre-heater temp
Page 127 and 128: 10.5b . . . and disengage duct from
Page 129 and 130: 10.20d Remove fan retaining nut . .
Page 131 and 132: 17 Working from inside the vehicle,
Page 133 and 134: 5A•2 Ignition system - carburetto
Page 139 and 140: 5B•2 Ignition system - fuel injec
Page 141 and 142: Chapter 5 Part C Starting and charg
Page 143 and 144: 4.4 Battery clamp bolt 4 Battery -
Page 145 and 146: 9 Starting system - testing 2 1 If
Page 147 and 148: 11.14 Unscrew nut and disconnect st
Page 149 and 150: 9•2 Braking system Rear brakes No
Page 151 and 152: 9•4 Braking system shut down and
Page 153 and 154: 9•6 Braking system 6.21 Using a o
Page 155 and 156: 9•8 Braking system piston in as f
Page 157 and 158: 9•10 Braking system the caliper p
Page 159 and 160: 9•12 Braking system 1 Brake drum
Page 161 and 162: 9•14 Braking system 18.3 Wheel cy
Page 163 and 164: 9•16 Braking system 15 Inspect al
Page 165 and 166: 9•18 Braking system 1 Servo unit
Page 167 and 168: 10•2 Suspension and steering Whee
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10•4 Suspension and steering opti
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10•6 Suspension and steering 5.4
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10•8 Suspension and steering 9.4
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10•10 Suspension and steering 11.
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10•12 Suspension and steering 8 R
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10•16 Suspension and steering 1 H
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Chapter 12 Body electrical systems
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1 General information and precautio
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3.10a Unclip plastic cover . . . Un
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4.22 Driver’s side window switch
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5.20b Rear cluster tail lamp bulb i
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16 Refitting is a reversal of the r
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13.2a Carefully prise out clock mou
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16.7 Disconnect Lucar connection an
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21.5 Removing tailgate washer jet -
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24.3a Use DIN tools to release reta
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Key to wiring diagrams (continued)
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1689 Rover 214 & 414 Updated Versio
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Rover 214 & 414 Service and Repair Manual - Rover club

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