Rover 214 & 414 Service and Repair Manual - Rover club

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17 Working from inside the vehicle, undo the two glovebox retaining screws, then partially withdraw the glovebox until access can be gained to the glovebox damper-to-facia screw. Undo the damper screw and remove the glovebox and damper. 18 Slacken and remove the four glovebox support rail mounting bolts and remove the rail. 19 Undo the two evaporator bracket retaining bolts and remove both the brackets. 20 Disconnect the wiring connector from the right-hand side of the evaporator. 21 Slacken and remove the two evaporator mounting nuts and manoeuvre the unit out of position. Refitting 22 Refitting is a reverse of the removal procedure noting the following: a) Ensure that the evaporator is correctly joined to the heater unit and blower motor, so that there are no air leaks or gaps, then tighten the retaining nuts and bracket bolts securely. b) Fit new O-rings to the pipe unions and tighten the union nuts to the specified torque setting. c) On completion, have the system recharged by a refrigeration specialist or a suitably-equipped Rover dealer. Receiver drier Removal 23 Remove the left-hand headlamp and the battery and battery tray. 24 Undo the two screws securing the air intake grille to the body. Disengage the grille from the resonator and remove it from the vehicle. Move the resonator to one side to gain access to the receiver drier. 25 Slacken the union nuts and disconnect the pipes from the receiver drier noting the Orings which are fitted to the pipe unions. Discard the O-rings as they must be renewed whenever they are disturbed. The receiver drier unit unions must be capped immediately after they are disconnected and must remain capped until they are to be reconnected. If the receiver drier unit is left uncapped for any period of time it must be renewed. 1689 Rover 214 & 414 Updated Version 09/97 Cooling, heating and ventilation systems 3•13 26 Slacken the receiver drier clamp bolt then slide the unit out of the retaining clamp and remove it from the engine compartment. Refitting 27 Refitting is a direct reversal of the removal sequence, tightening the pipe union nuts to the specified torque setting. On completion, have the system recharged by a refrigeration specialist or suitably-equipped Rover dealer. Trinary switch Removal 28 Remove the front bumper. 29 Disconnect the wiring connector and unscrew the switch from the air conditioning pipe. Remove the O-ring from the switch and discard it. Refitting 30 Refitting is a reverse of the removal procedure. Fit a new O-ring to the switch and tighten it to the specified torque setting. On completion, have the system recharged by a refrigeration specialist or suitably-equipped Rover dealer. 3
Chapter 4 Part A Fuel and exhaust systems - carburettor engines Contents Accelerator cable - removal, refitting and adjustment . . . . . . . . . . . 9 Accelerator pedal - removal and refitting . . . . . . . . . . . . . . . . . . . . . 10 Accelerator pedal switch - removal and refitting . . . . . . . . . . . . . . . 11 Air cleaner air temperature control system - inspection and component renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air cleaner assembly - removal and refitting . . . . . . . . . . . . . . . . . . . 3 Air cleaner filter element - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Carburettor - diagnosis, overhaul and adjustments . . . . . . . . . . . . . 14 Carburettor - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Choke cable - removal, refitting and adjustment . . . . . . . . . . . . . . . 12 Degrees of difficulty Easy, suitable for novice with little experience 1 Specifications Fairly easy, suitable for beginner with some experience 2 Fairly difficult, suitable for competent DIY mechanic 1689 Rover 214 & 414 Updated Version 09/97 4A•1 Exhaust manifold - removal and refitting . . . . . . . . . . . . . . . . . . . . . 17 Exhaust system - inspection, removal and refitting . . . . . . . . . . . . . 18 Fuel gauge sender unit - removal and refitting . . . . . . . . . . . . . . . . . 7 Fuel pump - testing, removal and refitting . . . . . . . . . . . . . . . . . . . . 6 Fuel system - inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fuel tank - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 General information and precautions . . . . . . . . . . . . . . . . . . . . . . . . 1 Inlet manifold - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 16 Inlet manifold pre-heater - operation, removal and refitting . . . . . . . 15 Difficult, suitable for experienced DIY mechanic Fuel pump Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical, driven by eccentric on camshaft Very difficult, suitable for expert DIY or professional Carburettor Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hobourn-SU constant-depression/variable choke Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carburettor number: KIF 44 Without catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAC 10004 or 10025 With catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAC 10011 or 10027 Throttle bore diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.0 mm Piston spring colour code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LZX 2337 Jet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZX 2237 (0.100 in) Needle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BGZ Needle valve seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LZX 1756 Fast idle speed - at choke control first detent . . . . . . . . . . . . . . . . . . . . 1200 rpm Idle speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO level at idle speed - engine at normal operating temperature: 850 ± 50 rpm Without catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 to 3.0 % With catalytic converter - at gas sampling pipe . . . . . . . . . . . . . . . . . 1.0 to 3.0 % Choke type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended fuel Minimum octane rating: Manual Without catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 RON unleaded (ie: unleaded Premium) or 97 RON leaded (ie: 4-star) With catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 RON unleaded (ie: unleaded Premium) 3 4 5 4A
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Rover 214 & 414 Service and Repair
Page 3 and 4:
REPAIRS AND OVERHAUL Engine and Ass
Page 5 and 6:
Working on your car can be dangerou
Page 7 and 8:
Jump starting will get you out of t
Page 9 and 10:
Puddles on the garage floor or driv
Page 11 and 12:
Engine oil level Before you start 4
Page 13 and 14:
Power steering fluid level Before y
Page 15 and 16:
Electrical system 4 Check all exter
Page 17 and 18:
Chapter 2 Part A Engine in-car repa
Page 19 and 20:
Valves Seat angle: Inlet . . . . .
Page 21 and 22:
The crankshaft runs in five main be
Page 23 and 24:
5.14 Cylinder head cover bolt tight
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8.6 Crankshaft pulley mark aligned
Page 27 and 28:
1 Timing belt upper righthand (oute
Page 29 and 30:
9.39 Ensure timing belt tensioner s
Page 31 and 32: 11.9 Secure partly-removed timing b
Page 33 and 34: 12 Valve clearances - general infor
Page 35 and 36: tightens each bolt through half a t
Page 37 and 38: 16.12 Oil pump outer rotor outside
Page 39 and 40: front of the vehicle and support it
Page 41 and 42: 2B•2 Engine removal and general o
Page 49 and 50: 2B•10 Engine removal and general
Page 57 and 58: Chapter 3 Cooling, heating and vent
Page 59 and 60: 4 Cooling system hoses - renewal 2
Page 61 and 62: 6.7 Testing the thermostat Ensure t
Page 63 and 64: 9.10 Inlet manifold pre-heater temp
Page 65 and 66: 10.5b . . . and disengage duct from
Page 67 and 68: 10.20d Remove fan retaining nut . .
Page 69 and 70: 17 Working from inside the vehicle,
Page 71 and 72: 3•2 Cooling, heating and ventilat
Page 79 and 80: 3•10 Cooling, heating and ventila
Page 81: 3•12 Cooling, heating and ventila
Page 85 and 86: 3.4 Slacken clamp to disconnect int
Page 87 and 88: 8.3 Removing cover retaining bolt (
Page 89 and 90: port with a wad of clean cloth to p
Page 93 and 94: 18.1b Exhaust system components - w
Page 95 and 96: Chapter 4 Part B Fuel and exhaust s
Page 97 and 98: eturn to the tank swirl pot, where
Page 99 and 100: 6.7 Slackening pressure release bol
Page 101 and 102: 15.1 Disconnecting fuel feed and re
Page 103 and 104: 15.26 Absolute pressure sensor fuel
Page 105 and 106: 18 Exhaust manifold - removal and r
Page 107 and 108: 4C•2 Fuel and exhaust systems - m
Page 115 and 116: Chapter 4 Part D Emission control s
Page 117 and 118: 3.8 Disconnecting multiplug from pu
Page 119 and 120: Chapter 3 Cooling, heating and vent
Page 121 and 122: 4 Cooling system hoses - renewal 2
Page 123 and 124: 6.7 Testing the thermostat Ensure t
Page 127 and 128: 10.5b . . . and disengage duct from
Page 129 and 130: 10.20d Remove fan retaining nut . .
Page 131 and 132: 17 Working from inside the vehicle,
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5A•2 Ignition system - carburetto
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Page 139 and 140:
5B•2 Ignition system - fuel injec
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Chapter 5 Part C Starting and charg
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4.4 Battery clamp bolt 4 Battery -
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9 Starting system - testing 2 1 If
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11.14 Unscrew nut and disconnect st
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9•2 Braking system Rear brakes No
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9•4 Braking system shut down and
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9•6 Braking system 6.21 Using a o
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9•8 Braking system piston in as f
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9•10 Braking system the caliper p
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9•12 Braking system 1 Brake drum
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9•14 Braking system 18.3 Wheel cy
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9•16 Braking system 15 Inspect al
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9•18 Braking system 1 Servo unit
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10•2 Suspension and steering Whee
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10•4 Suspension and steering opti
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10•6 Suspension and steering 5.4
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10•8 Suspension and steering 9.4
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10•10 Suspension and steering 11.
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10•12 Suspension and steering 8 R
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Page 181 and 182:
10•16 Suspension and steering 1 H
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Page 187 and 188:
Chapter 12 Body electrical systems
Page 189 and 190:
1 General information and precautio
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3.10a Unclip plastic cover . . . Un
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4.22 Driver’s side window switch
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5.20b Rear cluster tail lamp bulb i
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16 Refitting is a reversal of the r
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13.2a Carefully prise out clock mou
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16.7 Disconnect Lucar connection an
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21.5 Removing tailgate washer jet -
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24.3a Use DIN tools to release reta
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Key to wiring diagrams (continued)
Page 209 and 210:
1689 Rover 214 & 414 Updated Versio
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Page 213 and 214:
Page 215 and 216:
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Rover 214 & 414 Service and Repair Manual - Rover club

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