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Rover 214 & 414 Service and Repair Manual - Rover club

Rover 214 & 414 Service and Repair Manual - Rover club

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8.3 Removing cover retaining bolt<br />

(arrowed) <strong>and</strong> screw retaining plugs<br />

gain access to the fuel tank feed <strong>and</strong> return<br />

pipes (see illustration).<br />

4 Using a suitable pair of pliers, release the<br />

retaining clip <strong>and</strong> disconnect the small section<br />

of return pipe hose from the fuel tank (see<br />

illustration).<br />

5 Slacken the fuel feed pipe union nut <strong>and</strong><br />

disconnect the pipe from the union. Undo the<br />

two union mounting bolts <strong>and</strong> free the union<br />

from the body (see illustration).<br />

6 Disconnect the fuel tank wiring block<br />

connector from the main wiring harness. If the<br />

block connector cannot yet be reached, it<br />

may be disconnected as the tank is lowered<br />

out of position.<br />

7 Slacken the clamp securing the filler neck<br />

hose to the tank <strong>and</strong> use a pair of pliers to<br />

release the filler neck breather pipe retaining<br />

clip (see illustration). Disconnect both the<br />

filler neck hose <strong>and</strong> breather pipe from the<br />

fuel tank.<br />

8 Release the fuel tank breather, situated<br />

directly above the filler neck hose, from the<br />

vehicle body.<br />

9 Slacken the tank retaining strap locknuts,<br />

then unscrew the lower locknuts <strong>and</strong> remove<br />

the straps whilst supporting the tank (see<br />

illustration).<br />

10 Lower the fuel tank out of position <strong>and</strong><br />

remove it from under the vehicle.<br />

11 If the tank is contaminated with sediment<br />

or water, remove the sender unit <strong>and</strong> swill the<br />

tank out with clean fuel. If the tank is<br />

damaged or leaks, it should be repaired by a<br />

8.7 Slacken filler neck hose retaining<br />

clamp (A) <strong>and</strong> disconnect breather pipe (B)<br />

Fuel <strong>and</strong> exhaust systems - carburettor engines 4A•5<br />

8.4 Fuel tank return pipe retaining clip (A)<br />

<strong>and</strong> feed pipe union nut (B)<br />

specialist or alternatively renewed. Do not<br />

under any circumstances attempt to solder or<br />

weld a fuel tank.<br />

Refitting<br />

12 Refitting is the reverse of the removal<br />

procedure. Tighten all nuts <strong>and</strong> bolts to their<br />

specified torque wrench settings <strong>and</strong> ensure<br />

that all hoses are correctly routed <strong>and</strong><br />

securely fastened so that there can be no risk<br />

of fuel leakage.<br />

9 Accelerator cable - removal,<br />

refitting <strong>and</strong> adjustment 2<br />

Removal<br />

1 Unscrew the four windscreen wiper motor<br />

mounting bolts to free the motor from the<br />

engine compartment bulkhead.<br />

2 Slacken the accelerator cable locknuts <strong>and</strong><br />

free the cable outer from its mounting bracket<br />

on the carburettor. Release the cable inner<br />

from the accelerator cam (see illustration).<br />

3 Work back along the cable outer <strong>and</strong><br />

release it from any retaining clamps <strong>and</strong> ties.<br />

4 Working from inside the vehicle, undo the<br />

five right-h<strong>and</strong> lower facia panel retaining<br />

screws <strong>and</strong> remove the panel.<br />

5 Release the cable from the upper end of the<br />

accelerator pedal <strong>and</strong> withdraw the cable<br />

from the engine compartment.<br />

8.9 Fuel tank mounting strap retaining<br />

locknut<br />

1689 <strong>Rover</strong> <strong>214</strong> & <strong>414</strong> Updated Version 09/97<br />

8.5 Feed pipe union mounting bolts<br />

(arrowed)<br />

Refitting<br />

6 Refitting is the reverse of the removal<br />

procedure. Tighten the windscreen wiper<br />

motor retaining bolts to the specified torque<br />

(Chapter 12). Prior to tightening the cable<br />

locknuts, adjust the cable as follows.<br />

Adjustment<br />

7 Slacken both locknuts then gently pull up<br />

on the cable outer until all free play is<br />

removed from the cable <strong>and</strong> the accelerator<br />

cam just starts to move.<br />

8 Holding the cable in position, screw the<br />

upper locknut down until there is a gap of<br />

approximately 5.0 mm between the lower<br />

edge of the nut <strong>and</strong> the cable mounting<br />

bracket. Release the cable then have an<br />

assistant depress the accelerator pedal fully<br />

<strong>and</strong> check that the throttle opens fully <strong>and</strong><br />

returns to the at-rest position when the pedal<br />

is released. If the throttle operation is correct,<br />

hold the upper locknut stationary <strong>and</strong> tighten<br />

the lower locknut securely.<br />

10 Accelerator pedal -<br />

removal <strong>and</strong> refitting 2<br />

Removal<br />

1 Working from inside the vehicle, undo the<br />

five right-h<strong>and</strong> lower facia panel retaining<br />

screws <strong>and</strong> remove the panel.<br />

9.2 Disconnecting accelerator cable from<br />

carburettor<br />

4A

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