Rover 214 & 414 Service and Repair Manual - Rover club
Rover 214 & 414 Service and Repair Manual - Rover club
Rover 214 & 414 Service and Repair Manual - Rover club
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8.3 Removing cover retaining bolt<br />
(arrowed) <strong>and</strong> screw retaining plugs<br />
gain access to the fuel tank feed <strong>and</strong> return<br />
pipes (see illustration).<br />
4 Using a suitable pair of pliers, release the<br />
retaining clip <strong>and</strong> disconnect the small section<br />
of return pipe hose from the fuel tank (see<br />
illustration).<br />
5 Slacken the fuel feed pipe union nut <strong>and</strong><br />
disconnect the pipe from the union. Undo the<br />
two union mounting bolts <strong>and</strong> free the union<br />
from the body (see illustration).<br />
6 Disconnect the fuel tank wiring block<br />
connector from the main wiring harness. If the<br />
block connector cannot yet be reached, it<br />
may be disconnected as the tank is lowered<br />
out of position.<br />
7 Slacken the clamp securing the filler neck<br />
hose to the tank <strong>and</strong> use a pair of pliers to<br />
release the filler neck breather pipe retaining<br />
clip (see illustration). Disconnect both the<br />
filler neck hose <strong>and</strong> breather pipe from the<br />
fuel tank.<br />
8 Release the fuel tank breather, situated<br />
directly above the filler neck hose, from the<br />
vehicle body.<br />
9 Slacken the tank retaining strap locknuts,<br />
then unscrew the lower locknuts <strong>and</strong> remove<br />
the straps whilst supporting the tank (see<br />
illustration).<br />
10 Lower the fuel tank out of position <strong>and</strong><br />
remove it from under the vehicle.<br />
11 If the tank is contaminated with sediment<br />
or water, remove the sender unit <strong>and</strong> swill the<br />
tank out with clean fuel. If the tank is<br />
damaged or leaks, it should be repaired by a<br />
8.7 Slacken filler neck hose retaining<br />
clamp (A) <strong>and</strong> disconnect breather pipe (B)<br />
Fuel <strong>and</strong> exhaust systems - carburettor engines 4A•5<br />
8.4 Fuel tank return pipe retaining clip (A)<br />
<strong>and</strong> feed pipe union nut (B)<br />
specialist or alternatively renewed. Do not<br />
under any circumstances attempt to solder or<br />
weld a fuel tank.<br />
Refitting<br />
12 Refitting is the reverse of the removal<br />
procedure. Tighten all nuts <strong>and</strong> bolts to their<br />
specified torque wrench settings <strong>and</strong> ensure<br />
that all hoses are correctly routed <strong>and</strong><br />
securely fastened so that there can be no risk<br />
of fuel leakage.<br />
9 Accelerator cable - removal,<br />
refitting <strong>and</strong> adjustment 2<br />
Removal<br />
1 Unscrew the four windscreen wiper motor<br />
mounting bolts to free the motor from the<br />
engine compartment bulkhead.<br />
2 Slacken the accelerator cable locknuts <strong>and</strong><br />
free the cable outer from its mounting bracket<br />
on the carburettor. Release the cable inner<br />
from the accelerator cam (see illustration).<br />
3 Work back along the cable outer <strong>and</strong><br />
release it from any retaining clamps <strong>and</strong> ties.<br />
4 Working from inside the vehicle, undo the<br />
five right-h<strong>and</strong> lower facia panel retaining<br />
screws <strong>and</strong> remove the panel.<br />
5 Release the cable from the upper end of the<br />
accelerator pedal <strong>and</strong> withdraw the cable<br />
from the engine compartment.<br />
8.9 Fuel tank mounting strap retaining<br />
locknut<br />
1689 <strong>Rover</strong> <strong>214</strong> & <strong>414</strong> Updated Version 09/97<br />
8.5 Feed pipe union mounting bolts<br />
(arrowed)<br />
Refitting<br />
6 Refitting is the reverse of the removal<br />
procedure. Tighten the windscreen wiper<br />
motor retaining bolts to the specified torque<br />
(Chapter 12). Prior to tightening the cable<br />
locknuts, adjust the cable as follows.<br />
Adjustment<br />
7 Slacken both locknuts then gently pull up<br />
on the cable outer until all free play is<br />
removed from the cable <strong>and</strong> the accelerator<br />
cam just starts to move.<br />
8 Holding the cable in position, screw the<br />
upper locknut down until there is a gap of<br />
approximately 5.0 mm between the lower<br />
edge of the nut <strong>and</strong> the cable mounting<br />
bracket. Release the cable then have an<br />
assistant depress the accelerator pedal fully<br />
<strong>and</strong> check that the throttle opens fully <strong>and</strong><br />
returns to the at-rest position when the pedal<br />
is released. If the throttle operation is correct,<br />
hold the upper locknut stationary <strong>and</strong> tighten<br />
the lower locknut securely.<br />
10 Accelerator pedal -<br />
removal <strong>and</strong> refitting 2<br />
Removal<br />
1 Working from inside the vehicle, undo the<br />
five right-h<strong>and</strong> lower facia panel retaining<br />
screws <strong>and</strong> remove the panel.<br />
9.2 Disconnecting accelerator cable from<br />
carburettor<br />
4A