Rover 214 & 414 Service and Repair Manual - Rover club

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4A•12 Fuel and exhaust systems - carburettor engines 18.13 Tailpipe-to-intermediate flange joint Tailpipe 13 Remove the two nuts securing the tailpipe flange joint to the intermediate pipe and separate the joint (see illustration). 14 Unhook the tailpipe from its three mounting rubbers and remove it from the vehicle. 15 If the threads of the intermediate pipe to tailpipe studs are damaged, or the studs snap when the nuts are being undone, the studs can be knocked out of position and replaced with bolts. Refitting 16 Each section is refitted by a reverse of the removal sequence, noting the following: 1689 Rover 214 & 414 Updated Version 09/97 a) Ensure that all traces of corrosion have been removed from the flanges. b) Renew all necessary gaskets. c) Inspect all rubber mountings for signs of damage or deterioration and renew as necessary. d) Tighten all flange nuts by hand only to locate the disturbed section in position, then ensure all exhaust system rubber mountings are correctly seated. e) Check that there is adequate clearance between the exhaust system and vehicle underbody before tightening all flange nuts to the specified torque.
Chapter 4 Part B Fuel and exhaust systems - single-point fuel injection engines Contents Accelerator cable - removal, refitting and adjustment . . . . . . . . . . . 11 Accelerator pedal - removal and refitting . . . . . . . . . . . . . . . . . . . . . 12 Air cleaner assembly - removal and refitting . . . . . . . . . . . . . . . . . . . 3 Air cleaner air temperature control system - inspection and component renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air cleaner filter element - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Exhaust manifold - removal and refitting . . . . . . . . . . . . . . . . . . . . . 18 Exhaust system - inspection, removal and refitting . . . . . . . . . . . . . 19 Fuel gauge sender unit - removal and refitting . . . . . . . . . . . . . . . . . 9 Fuel injection system components - removal and refitting . . . . . . . . 15 Degrees of difficulty Easy, suitable for novice with little experience 1 Specifications Fairly easy, suitable for beginner with some experience 2 Fairly difficult, suitable for competent DIY mechanic 1689 Rover 214 & 414 Updated Version 09/97 4B•1 Fuel injection system components - testing . . . . . . . . . . . . . . . . . . . 14 Fuel pump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Fuel system - depressurisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Fuel system - inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fuel system - pressure check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Fuel tank - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 General information and precautions . . . . . . . . . . . . . . . . . . . . . . . . 1 Inlet manifold pre-heater - operation, removal and refitting . . . . . . . 16 Inlet manifold - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 17 Throttle housing - removal and refitting . . . . . . . . . . . . . . . . . . . . . . 13 Difficult, suitable for experienced DIY mechanic Very difficult, suitable for expert DIY or professional System Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rover/Motorola Modular Engine Management System, using ECUcontrolled single-point injection (MEMS-SPi) and speed/density method of airflow measurement MEMS-SPi system data Fuel pump type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric, immersed in fuel tank Fuel pump pressure: Maximum - at 16 volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 bar Regulated constant pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 to 1.2 bar Injector/pressure regulator assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . JZX 3028 Throttle potentiometer voltage: Throttle closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 1 volt Throttle open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 to 5 volts Idle speed - nominal value given for reference purposes only . . . . . . . . 850 ± 50 rpm CO level at idle speed - engine at normal operating temperature: Without catalytic converter - at tailpipe . . . . . . . . . . . . . . . . . . . . . . . 0.5 to 2.0 % With catalytic converter - at gas-sampling pipe . . . . . . . . . . . . . . . . . 0.5 to 2.0 % Recommended fuel Minimum octane rating: Without catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 RON unleaded (ie: unleaded Premium) or 97 RON leaded (ie: 4-star) With catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 RON unleaded (ie: unleaded Premium) 3 4 5 4B
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Rover 214 & 414 Service and Repair
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REPAIRS AND OVERHAUL Engine and Ass
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Working on your car can be dangerou
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Jump starting will get you out of t
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Puddles on the garage floor or driv
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Engine oil level Before you start 4
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Power steering fluid level Before y
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Electrical system 4 Check all exter
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Chapter 2 Part A Engine in-car repa
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Valves Seat angle: Inlet . . . . .
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The crankshaft runs in five main be
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5.14 Cylinder head cover bolt tight
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8.6 Crankshaft pulley mark aligned
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1 Timing belt upper righthand (oute
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9.39 Ensure timing belt tensioner s
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11.9 Secure partly-removed timing b
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12 Valve clearances - general infor
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tightens each bolt through half a t
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16.12 Oil pump outer rotor outside
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front of the vehicle and support it
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2B•2 Engine removal and general o
Page 43 and 44: 2B•4 Engine removal and general o
Page 49 and 50: 2B•10 Engine removal and general
Page 57 and 58: Chapter 3 Cooling, heating and vent
Page 59 and 60: 4 Cooling system hoses - renewal 2
Page 61 and 62: 6.7 Testing the thermostat Ensure t
Page 63 and 64: 9.10 Inlet manifold pre-heater temp
Page 65 and 66: 10.5b . . . and disengage duct from
Page 67 and 68: 10.20d Remove fan retaining nut . .
Page 69 and 70: 17 Working from inside the vehicle,
Page 71 and 72: 3•2 Cooling, heating and ventilat
Page 79 and 80: 3•10 Cooling, heating and ventila
Page 81 and 82: 3•12 Cooling, heating and ventila
Page 83 and 84: Chapter 4 Part A Fuel and exhaust s
Page 85 and 86: 3.4 Slacken clamp to disconnect int
Page 87 and 88: 8.3 Removing cover retaining bolt (
Page 89 and 90: port with a wad of clean cloth to p
Page 93: 18.1b Exhaust system components - w
Page 97 and 98: eturn to the tank swirl pot, where
Page 99 and 100: 6.7 Slackening pressure release bol
Page 101 and 102: 15.1 Disconnecting fuel feed and re
Page 103 and 104: 15.26 Absolute pressure sensor fuel
Page 105 and 106: 18 Exhaust manifold - removal and r
Page 107 and 108: 4C•2 Fuel and exhaust systems - m
Page 115 and 116: Chapter 4 Part D Emission control s
Page 117 and 118: 3.8 Disconnecting multiplug from pu
Page 119 and 120: Chapter 3 Cooling, heating and vent
Page 121 and 122: 4 Cooling system hoses - renewal 2
Page 123 and 124: 6.7 Testing the thermostat Ensure t
Page 127 and 128: 10.5b . . . and disengage duct from
Page 129 and 130: 10.20d Remove fan retaining nut . .
Page 131 and 132: 17 Working from inside the vehicle,
Page 133 and 134: 5A•2 Ignition system - carburetto
Page 139 and 140: 5B•2 Ignition system - fuel injec
Page 141 and 142: Chapter 5 Part C Starting and charg
Page 143 and 144: 4.4 Battery clamp bolt 4 Battery -
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9 Starting system - testing 2 1 If
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11.14 Unscrew nut and disconnect st
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9•2 Braking system Rear brakes No
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9•4 Braking system shut down and
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9•6 Braking system 6.21 Using a o
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9•8 Braking system piston in as f
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9•10 Braking system the caliper p
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9•12 Braking system 1 Brake drum
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9•14 Braking system 18.3 Wheel cy
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9•16 Braking system 15 Inspect al
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9•18 Braking system 1 Servo unit
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10•2 Suspension and steering Whee
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10•4 Suspension and steering opti
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10•6 Suspension and steering 5.4
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10•8 Suspension and steering 9.4
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10•10 Suspension and steering 11.
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10•12 Suspension and steering 8 R
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10•16 Suspension and steering 1 H
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Chapter 12 Body electrical systems
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1 General information and precautio
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3.10a Unclip plastic cover . . . Un
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4.22 Driver’s side window switch
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5.20b Rear cluster tail lamp bulb i
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16 Refitting is a reversal of the r
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13.2a Carefully prise out clock mou
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16.7 Disconnect Lucar connection an
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21.5 Removing tailgate washer jet -
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24.3a Use DIN tools to release reta
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Key to wiring diagrams (continued)
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1689 Rover 214 & 414 Updated Versio
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Rover 214 & 414 Service and Repair Manual - Rover club

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