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STANDARD HANDBOOK OF PETROLEUM & NATURAL GAS ...

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Hoisting System 593<br />

This solution is used at room temperature. The broom should be immersed<br />

from 30 to 90 s. The depth of immersion in the solution must not be more<br />

than broomed length. The wires should then be dipped in clean hot water.<br />

UItrasonic cleaning (a// grades). An ultrasonic cleaner suitable for cleaning wire<br />

rope is permitted in lieu of the acid cleaning methods described previously.<br />

Other cleaning methods. Other cleaning methods of proven reliability are<br />

permitted.<br />

Attaching Socket. Preheat the socket to approximately 200°F (93°C). Slip socket<br />

over ends of wire. Distribute all wires evenly in the basket and flush with top<br />

of basket. Be sure socket is in line with axis of rope.<br />

Use only zinc not lower in quality than high grade per ASTM Specification B-6.<br />

Heat zinc to a range allowing pouring at 950°F (5lOOC) to 975°F (524°C). Skim off<br />

any dross accumulated on the surface of the zinc bath. Pour molten zinc into the<br />

socket basket in one continuous pour if possible. Tap socket basket while pouring.<br />

Final Preparation. Remove all seizings. Apply lubricant to rope adjacent to<br />

socket to replace lubricant removed by socketing procedure. Socket is then ready<br />

for service.<br />

Splicing. Splicing wire rope requires considerable skill, and the instructions for<br />

splicing wire rope will be found in the catalogues of most of the wire-rope<br />

manufacturers, where the operation sequence is carefully described, and many<br />

clear illustrations are presented. These illustrations give, in fact, most of the<br />

information needed.<br />

Socketing (Thermo-Set Resin). Before proceeding with thermo-set resin<br />

socketing, the manufacturer's instructions for using this product should be<br />

carefully read. Particular attention should be given to sockets designed specifically<br />

for resin socketing. Other thermo-set resins used may have specifications<br />

that differ from those shown in this section.<br />

Seizing and Cutting the Rope. The rope manufacturer's directions for a<br />

particular size or construction of rope are to be followed with regard to the<br />

number, position, and length of seizings, and the seizing wire size to be used.<br />

The seizing, which will be located at the base of the installed fitting, must be<br />

positioned so that the ends of the wires to be embedded will be slightly below<br />

the level of the top of the fitting's basket. Cutting the rope can best be<br />

accomplished by using an abrasive wheel.<br />

Opening and Brooming the Rope End. Prior to opening the rope end, place<br />

a short temporary seizing directly above the seizing that represents the base of<br />

the broom. The temporary seizing is used to prevent brooming the wires to full<br />

length of the basket, and also to prevent the loss of lay in the strands and rope<br />

outside the socket. Remove all seizings between the end of the rope and the<br />

temporary seizing. Unlay the strands comprising the rope. Starting with the<br />

IWRC, or strand core, open each strand and each strand of the rope, and broom<br />

or unlay the individual wires. (A fiber core may be cut in the rope at the base<br />

of the seizing. Some prefer to leave the core in. Consult the manufacturer's<br />

instructions.) When the brooming is completed, the wires should be distributed<br />

evenly within a cone so that they form an included angle of approximately 60".

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