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STANDARD HANDBOOK OF PETROLEUM & NATURAL GAS ...

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Weight on Bit and Rotary Speed for Core Bits<br />

Drilling Bits and Downhole Tools 795<br />

Weight on Bit. Figure 4-147 shows the drilling weights for diamond core bits<br />

in various formations. These are average values determined in field tests [50].<br />

The proper weight on the bit for each core run can be determined by increasing<br />

the bit weight in steps of 1,000 to 2,000 lb, with an average speed of 100 rpm.<br />

Coring should be continued at each interval while carefully observing the<br />

penetration rate. Optimum weight on the bit has been reached when additional<br />

weight does not provide any further increase in penetration rate or require<br />

excessive torque to rotate the bit. Using too much weight can cause the diamonds<br />

to penetrate too deeply into a soft formation with an insufficient amount of<br />

mud flow able to pass between the diamonds and the formation, resulting in<br />

poor removal of the cuttings. The core bit could clog or even burn, and<br />

penetration rate and bit life will be reduced. In harder formations, excessive<br />

weight will cause burning on the tips of the diamonds or shearing with a<br />

resulting loss in salvage.<br />

Rotary Speed. The best rotational speed for coring is usually established by<br />

the limitations of the borehole and drill string. The size and number of drill<br />

collars in the string and the formation being cored must be considered when<br />

establishing the rotational speed. Figure 4-148 shows the recommended rotating<br />

speed range for optimal core recovery in different formations [49]. Concern<br />

should also be given to the harmonic vibrations of the drill string. Figure 4-149<br />

gives critical rotary speeds [51] which generate harmonic vibrations.<br />

Polycrystalline Diamond Compacts (PDC) Bits<br />

PDC bits get their name from the polycrystalline diamond compacts used<br />

for their cutting structure. The technology that led to the production of<br />

STRATAPAX drill blanks grew from the General Electric Co. work with polycrystalline<br />

manufactured diamond materials for abrasives and metal working<br />

tools. General Electric Co. researched and developed the STRATAPAX (trade<br />

vj<br />

P<br />

4 5 6 7 8 9 10 11 121/4<br />

Bit size (inches)<br />

Figure 4-147. Bit weight for core bits [50]. (Courtesy Hughes Christensen.)

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