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STANDARD HANDBOOK OF PETROLEUM & NATURAL GAS ...

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846 Drilling and Well Completions<br />

equipment to air drilling operations. The rotating head packs off the annulus<br />

return flow from the rig floor (i.e., seals against the rotating kelly) and diverts<br />

the upward flowing air (or gas) and cuttings to the blooey line. Little pressure<br />

(a few psig) exists in the annulus flow at the rotating head.<br />

Kelly. Because of its greater seal effectiveness within the rotating head, a hexagonal<br />

rather than a square kelly should be used in air (or gas) drilling operations.<br />

Scrubber. This removes excess water from the injected air (or gas) stream to<br />

ensure that a minimum of moisture is circulated (if dry air for drilling is<br />

required) and to protect the booster.<br />

Sample Catchers. A small-diameter pipe (about 2 in.) is fixed to the bottom<br />

of the blooey line to facilitate the catching and retaining of downhole cutting<br />

samples for geologic examination.<br />

De-Duster. This provides a spray of water at the end of the blooey line to wet<br />

down the dust particles exiting the blooey line.<br />

Gas Sniffer. This instrument can be hooked into the blooey line to detect very<br />

small amounts of natural gas entering the return flow from the annulus.<br />

Pilot Light. This is a small continuously operated flame at the end of the blooey<br />

line, and it will ignite any natural gas encountered while drilling.<br />

Burn Pit. This pit is at the end of the blooey line and provides a location for<br />

the cutting returns, foam and for natural gas or oil products from the subsurface<br />

to be ignited by the pilot light and burned off. The burn pit should be located<br />

away from the standard mud drilling reserve pit.<br />

Meter for Measurlng Air (or Gas) Volume. A standard orifice meter is generally<br />

used to measure air (or gas) injection volume rates.<br />

Downhole Equipment<br />

Special pieces of downhole equipment and special concerns must be considered<br />

during downhole air (or gas) drilling operations.<br />

Float-valve Subs. These subs are at the bottom and near the top of the drill<br />

string. The bottom float-valve sub prevents the backflow of cuttings into the<br />

drill string during connections or other air (or gas) flow shutdowns that would<br />

otherwise plug the bit. The bottom float-valve sub also aids in preventing<br />

extensive damage to the drill string in the event of a downhole fire. The top<br />

(or upper) float-valve subs aid in retaining high pressure air (or gas) within a<br />

long drill string while making connections or other shutdowns.<br />

Bottomhole Assemblies. In general, the drill pipe, drill collars and, in<br />

particular, bottomhole assemblies for air (or gas) drilling operations are the same<br />

as those in mud drilling. However, because the penetration rate is much greater<br />

in air (or gas) drilling operations due to the lack of confining pressure on the<br />

bit cutting surface, care must be taken to control unwanted deviation of the<br />

borehole. Thus, for air (or gas) drilled boreholes, a packed-hole or stiff bottomhole<br />

assembly is recommended.

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