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STANDARD HANDBOOK OF PETROLEUM & NATURAL GAS ...

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692 Drilling and Well Completions<br />

Table 4-55<br />

Drill Cuttings Separation Principles<br />

Method Sortina Mechanisms Characteristics Devices<br />

Adhesion of fines to coarse<br />

Screening Size exclusion solids: High throuput;<br />

Dry underflow<br />

Shakers. Mud cleaners<br />

Gravity forces No shear; Low throuput; Settling tanks<br />

Liquidous underflow<br />

Settling Combination of drag High shear Desanders<br />

and centrifugal High throuput Desilters<br />

forces<br />

Liquidous underflow<br />

Centrifugal forces<br />

Low shear; Low throuput<br />

underflow<br />

Low shear; Low throuput<br />

Liquidous underflow<br />

Decanting centrifuge<br />

Peforated rotor<br />

centrifuge<br />

Solids size, microns<br />

Geological Sediment<br />

Rock<br />

API Bullentin RP 13C<br />

Practical<br />

2 44 74 200 250 2000<br />

Clay Silt Sand Gravel<br />

Shale Siltstone Sandstone Conglomerate<br />

Colloidal Ultra Fine Fine Medium Intermediate Coarse<br />

Clav Silt API Sand or cuttinas<br />

Barites range in size from 2 to 74 pm; its typical size distribution is shown in<br />

Figure 4-1 16 [34]. Also, the API-approved barite should have a minimum specific<br />

gravity of 4.2.<br />

Undesirable solids are drilled cuttings and those solids sloughed into the<br />

borehole. They usually occur in all size ranges from colloidal to coarse. The<br />

specific gravity of commonly encountered drilled solids ranges from 2.35 (shale),<br />

through 2.65 (sand), 2.69 (limestone), to 2.85 (dolomite); see Table 4-57 [29].<br />

Drilled solids include active drilled solids and inactive drilled solids. Clays<br />

and shales are considered to be active drilled solids; they disperse into colloidal<br />

size readily and become detrimental to drilling by increasing the apparent<br />

viscosity and gel strength of the mud. Inactive drilled solids are sand, dolomite,<br />

limestone, etc.; if they occur in colloidal size, these solids may increase plastic<br />

viscosity of the drilling mud.<br />

For all practical purposes, solids in drilling mud are considered to be either<br />

low-gravity solids (drilled solids and gel, SG = 2.5 or 2.6) or high gravity solids<br />

(barite, SG = 4.2).

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