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STANDARD HANDBOOK OF PETROLEUM & NATURAL GAS ...

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MWD and LWD 901<br />

successfully in many air and gas drilling situations. The various manufacturers<br />

of these motors can give specific information concerning the performance<br />

characteristics of their respective motors operated with air and gas drilling<br />

techniques. The critical operating characteristic of these motors, when operated<br />

with unstable foam, is that these motors must be loaded with weight on bit when<br />

circulation is initiated. If the positive displacement motor is allowed to be started<br />

without weight on bit, the rotor will speed up quickly to a very high speed, thus<br />

burning out the bearings and severely damaging the elastomer stator.<br />

MWD AND LWD<br />

Most of the cost in a well is expanded during the drilling phase. Any amount<br />

of information gathered during drilling can be used to make decisions regarding<br />

the efficiency of the process. But the scope and ultimate cost to gather and<br />

analyze such information must be offset by a decrease in drilling expenditures,<br />

an increase in drilling efficiency and an increase in safety.<br />

As drilling technology moved the pursuit of hydrocarbon resources into highercost<br />

offshore and hostile environments, intentionally deviated boreholes required<br />

information such as azimuth and inclination that could not be derived by surface<br />

instruments. Survey instruments, either lowered on a sand line or dropped into<br />

the drill pipe for later retrieval, to some degree satisfied the requirements but<br />

consumed expensive rig time and sometimes produced questionable results.<br />

For many years researchers have been looking for a simple, reliable measurement<br />

while drilling technique, referred to by its abbreviation MWD. As early as<br />

1939, a logging while drilling (LWD) system, using an electric wire, was tested<br />

successfully but was not commercialized [89,90]. Mud pulse systems were first<br />

proposed in 1963 [91,92]. The first mechanical mud pulse system was marketed<br />

in 1964 by Teledrift for transmitting directional information [93]. In the early<br />

1970s, the steering tool, an electric wire operated directional tool, gave the first<br />

real-time measurements while the directional buildup was in progress. Finally,<br />

the first modern mud pulse data transmission system was commercialized in<br />

1977 by Teleco [94]. State-of-the-art surveys of the technology were made in 1978<br />

[95], in 1988 [96-981, and in 1990 [99].<br />

A problem with the early MWD mud pulse systems was the very slow rate of<br />

data transmission. Several minutes were needed to transmit one set of directional<br />

data. Anadrill working with a Mobil patent [loo] developed in the early 1980s<br />

a continuous wave system with a much faster data rate. It became possible to<br />

transmit many more drilling data, and also to transmit logging data making LWD<br />

possible. Today, as many as 16 parameters can be transmitted in 16 s. The dream<br />

of the early pioneers has been more than fulfilled since azimuth, inclination,<br />

tool face, downhole weight-on-bit, downhole torque, shocks, caliper, resistivity,<br />

gamma ray, neutron, density, Pe, sonic and more can be transmitted in realtime<br />

to the rig floor and the main office.<br />

Steering Tool<br />

MWD Technology<br />

Up until 1970 all directional drilling was conducted using singleshot and<br />

multishot data. The normal procedure was:<br />

a. drill vertically in rotary to the kick-off depth;<br />

b. kick-off towards the target using a downhole motor and a bent sub to an<br />

inclination of approximately 10';

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