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STANDARD HANDBOOK OF PETROLEUM & NATURAL GAS ...

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Drilling Muds and Completion Fluids 661<br />

Step 5. After having found the adjusted mud weight, proceed horizontally from<br />

that point to the right to determine the volume percent of solids occupied by<br />

the basic emulsifier package. The volume percent of suspended solids is 100%<br />

less the sum of the volume-percent oil, the true volume-percent brine (Step 2),<br />

and the volume-percent emulsifier solids.<br />

Calculation of volume-percent suspended solids:<br />

Volume % emulsifier solids = 1.03%<br />

Volume fraction of brine = 21.5%<br />

Volume % oil = 45%<br />

Volume % suspended solids = 100 - 21.5 - 45 - 1.03 = 32.47%<br />

Find the adjusted mud weight value, extend that point downward until it meets<br />

the volume-percent suspended solids line. Proceed horizontally to find the ppg<br />

of low gravity solids.<br />

Calculation of low gravity solids, lb/bbl<br />

Adjusted mud specific weight = 14.81 lb/gal<br />

Volume % suspended solids = 32.47%<br />

Read 90 lb/bbl low gravity solids<br />

Step 6. To find the oil-to-water ratio, divide the volume percent of oil in the<br />

liquid phase by (vo) by the volume percent of water in the liquid phase (vw).<br />

Calculation of oil-water ratio:<br />

v, = lOO[ -1 20 = 31%<br />

45 + 20<br />

69<br />

Oiko-water ratio = -<br />

31<br />

Aging. The aging test is used to determine how the bottomhole conditions affect<br />

oil-base mud properties. Aging cells were developed to aid in predicting the<br />

performance of drilling mud under static, high-temperature conditions. If the<br />

bottomhole temperature is greater than 212"F, the aging cells can be pressurized<br />

with nitrogen, carbon dioxide, or air to a desired pressure to prevent boiling<br />

and vaporization of the mud.<br />

After aging period, three properties of the aged mud are determined before<br />

the mud is agitated: shear strength, free oil, and solids settling. Shear strength<br />

indicates whether the mud gels in the borehole. Second, the sample should be<br />

observed to determine if free oil is present. Separation of free oil is a measure<br />

of emulsion instability in the borehole, and is expressed in of an inch. Settling<br />

of mud solids indicates formation of a hard or soft layer of sediment in the<br />

borehole. After the unagitated sample has been examined, the usual tests for<br />

determining rheological and filtration properties are performed.

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