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STANDARD HANDBOOK OF PETROLEUM & NATURAL GAS ...

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874 Drilling and Well Completions<br />

depth). The rock formation to be drilled is classified as extremely hard, and it is<br />

anticipated that 10 ft/hr will be the maximum possible drilling rate. The mud weight<br />

is to be 16.2 lb/gal. The drilling rig has a National Supply Company, triplex mud<br />

pump Model 10-P-130 available. The details of this pump are given in Table 4112<br />

(also see the section titled “Mud Pumps” for more details). Because this is a<br />

deviation control run, the shorter two motor section turbine motor will be used.<br />

Determine the appropriate circulation flowrate to be used for the diamond<br />

bit, turbine motor combination and the appropriate liner size to be used in the<br />

triplex pump. Also, prepare the turbine motor performance graph for the chosen<br />

circulation flowrate. Determine the total flow area for the diamond bit.<br />

Bit Pressure LOSS. To obtain the optimum circulation flowrate for the diamond<br />

bit, turbine motor combination, it will be necessary to consider the bit and the<br />

turbine motor performance at various circulation flowrates: 200, 300, 400 and<br />

500 gal/min.<br />

Since the rock formation to be drilled is classified as extremely hard, 1.5<br />

hydraulic horsepower per square inch of bit area will be used as bit cleaning<br />

and cooling requirement [87]. The projected bottomhole area of the bit 4 (hZ) is<br />

R<br />

A,, = -(8.5)‘<br />

4<br />

= 56.7 in.‘<br />

For a circulation flowrate of 200 gal/min, the hydraulic horsepower for the bit<br />

HPb (hp) is<br />

HP, = 1.5 (56.7)<br />

= 85.05<br />

The pressure drop across the bit Ap ( si) to produce this hydraulic horsepower<br />

b p.<br />

at a circulation flowrate of 200 gal/min is<br />

*Pb =<br />

85.05( 1,714)<br />

200<br />

= 729 psi<br />

Table 4-112<br />

Triplex Mud Pump, Model 10-P-13 National Supply Company, Example 2<br />

input Horsepower 1300, Maximum Strokes per Minute, 140 Length of Stroke, 10 Inches<br />

Liner Size (inches)<br />

5% 5 % 5Y4 6 6%<br />

Output per Stroke (gals) 2.81 3.08 3.37 3.67 3.98<br />

Maximum Pressure (psi) 5095 4645 4250 3900 3595

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