User Manual High Performance AC Drive

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iiTable of ContentsChapter 1 Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Opening the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3AC Supply Source Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Unbalanced, Ungrounded or Resistive Grounded Distribution Systems. . . . . . . . . . . . 1-4Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Grounding Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Recommended Grounding Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5Shield Termination - SHLD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6RFI Filter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Power Cable Types Acceptable for 200-600 Volt Installations . . . . . . . . . . . . . . . . . . . 1-7Motor Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Power Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Cable Entry Plate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Power Wiring Access Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Access Panel Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Replace the cover when wiring is complete.AC Input Phase Selection (Frames 5 & 6 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Precharge - Common Bus (High Power Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Cooling Fan Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Selecting/Verifying Fan Voltage (Frames 5 & 6 Only) . . . . . . . . . . . . . . . . . . . . . . . . 1-11Important Common Bus (DC Input) Application Notes . . . . . . . . . . . . . . . . . . . . . . . 1-12Dynamic Brake Resistor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16Using Input/Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17Using PowerFlex® 700S Drives with Regenerative Power Units . . . . . . . . . . . . . . . . . . 1-17Regenerative Unit to Drive Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18Disconnecting MOVs and Common Mode Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21Wiring the Main Control Board I/O Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22Auxiliary Power Supply (High Power Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23Hard Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23Main Control Board I/O Configuration Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28CE Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29Low Voltage Directive (73/23/EEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29EMC Directive (89/336/EEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29Essential Requirements for CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29Chapter 2 Prepare for Drive Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Before Applying Power to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Applying Power to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Assisted Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5Chapter 3 About Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1How Parameters are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Parameter Data in Linear List Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15Parameter Cross Reference By Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-109
Table of ContentsiiiChapter 4 Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Drive Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Precharge Board LED Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3HIM Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Fault Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Appendix A Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1DPI Communication Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4Typical Programmable Controller Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5Logic Status Word. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6Fuse Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6Fuse Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15List of Motors with Compatible Thermistor Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17Spare Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18High Resolution Encoder Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18Resolver Interface Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18Auxiliary Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19Appendix B List of Control Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Diagram Conventions and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Appendix C Input Voltage Range/Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1Motor Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2Field Oriented Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2Permanent Magnet Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3Volts/Hertz Control - v2.003 and later . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3Motor Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5Mtr I2T Spd Min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5Stop Dwell Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5Setpt 1 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6Setpt 2 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Page 1 and 2: High Performance AC DrivePhase II C
Page 3 and 4: Summary of ChangesManual UpdatesThi
Page 5 and 6: soc-3This information summarizes th
Page 7: Table of ContentsImportant User Inf
Page 11 and 12: PrefaceOverviewThe purpose of this
Page 13 and 14: Overview p-3The following publicati
Page 15 and 16: Overview p-5Catalog Number Explanat
Page 17 and 18: Chapter 1Installation/WiringChapter
Page 19 and 20: Installation/Wiring 1-3Mounting Cle
Page 21 and 22: Installation/Wiring 1-5Input Power
Page 23 and 24: Installation/Wiring 1-7Power Wiring
Page 25 and 26: Installation/Wiring 1-9Cable Trays
Page 27 and 28: 17219Installation/Wiring 1-11Table
Page 29 and 30: Installation/Wiring 1-13No. Name Fr
Page 31 and 32: 22-10AWG5.3 IN-LB(0.6 N-M)22-10AWG5
Page 33 and 34: Installation/Wiring 1-17Using Input
Page 35 and 36: Installation/Wiring 1-19Frames Jump
Page 37 and 38: Installation/Wiring 1-21I/O WiringI
Page 39 and 40: Installation/Wiring 1-23Auxiliary P
Page 41 and 42: Installation/Wiring 1-25Input/Outpu
Page 43 and 44: Installation/Wiring 1-27Input/Outpu
Page 45 and 46: Installation/Wiring 1-29CE Conformi
Page 47 and 48: Chapter 2Start-UpThis chapter descr
Page 49 and 50: Start-Up 2-3If the DriveLogix optio
Page 51 and 52: Start-Up 2-5Table E Common Start-Up
Page 53 and 54: Chapter 3Programming and Parameters
Page 55 and 56: Dynamic ControlTorque ControlSpeed
Page 57 and 58: Torque ControlSpeed ControlProcess
Page 59 and 60:
Dynamic ControlSpeed ControlTorque
Page 61 and 62:
Torque ControlSpeed ControlProcess
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Programming and Parameters 3-15Para
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Programming and Parameters 3-17No.N
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Programming and Parameters 3-19Name
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Programming and Parameters 3-25Link
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Programming and Parameters 3-99No.9
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Programming and Parameters 3-101Nam
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Programming and Parameters 3-103No.
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Programming and Parameters 3-109Par
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Chapter 4TroubleshootingChapter Obj
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Troubleshooting 4-3Precharge Board
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Troubleshooting 4-5No. Name Type (1
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Troubleshooting 4-11Fault No. Fault
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Appendix ASupplemental InformationC
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Supplemental Information A-3Categor
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Supplemental Information A-5Logic C
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Supplemental Information A-7Fuse Ty
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Supplemental Information A-9240 Vol
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Supplemental Information A-11400 Vo
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Supplemental Information A-17List o
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Supplemental Information A-19Dimens
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Supplemental Information A-21Figure
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Appendix BControl Block DiagramsLis
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Control Block Diagrams B-3overview.
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Control Block Diagrams B-5spd_contr
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Control Block Diagrams B-7process_c
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Control Block Diagrams B-9torque_co
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Control Block Diagrams B-11in_out_d
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Control Block Diagrams B-13control_
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Control Block Diagrams B-15pos_cont
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Control Block Diagrams B-17pt_to_pt
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Control Block Diagrams B-19user_fun
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Control Block Diagrams B-21Synchlin
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Control Block Diagrams B-23123456A
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Control Block Diagrams B-25DL_conn_
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Control Block Diagrams B-27DL_conn_
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Appendix CApplication NotesFor addi
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Application Notes C-3In field orien
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Application Notes C-5Motor Overload
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1or32Appendix DHIM OverviewFor Info
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HIM Overview D-3Menu StructureFigur
Page 247 and 248:
HIM Overview D-5Viewing and Editing
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Appendix EPowerFlex 700S 2 nd Encod
Page 251 and 252:
PowerFlex 700S 2nd Encoder Feedback
Page 253 and 254:
Appendix FPowerFlex 700S Stegmann H
Page 255 and 256:
PowerFlex 700S Stegmann Hi-Resoluti
Page 257 and 258:
PowerFlex 700S Stegmann Hi-Resoluti
Page 259 and 260:
Appendix GPowerFlex 700S Resolver F
Page 261 and 262:
PowerFlex 700S Resolver Feedback Op
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Appendix HPowerFlex 700S Multi-Devi
Page 265 and 266:
PowerFlex 700S Multi-Device Interfa
Page 267 and 268:
PowerFlex 700S Multi-Device Interfa
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Appendix IPowerFlex 700S Permanent
Page 271 and 272:
IndexAAC SupplySource 1-4Unbalanced
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Index-3Inputs & OutputsAnalog Input
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Index-5Speed ControlReference 3-6Sp
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