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naval dockyard, mumbai - Irfc-nausena.nic.in

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25 Carbon brushes,<br />

brush holder, Rocker<br />

arms, Spr<strong>in</strong>g, Slip<br />

r<strong>in</strong>g, commutator,<br />

collector<br />

components to undertake repair/ overhaul / renewal.<br />

To f<strong>in</strong>d out actual faults, deficiencies, worn out,<br />

damage, miss<strong>in</strong>g parts.etc.<br />

(iii) After dismantl<strong>in</strong>g, check for any play/ wear and<br />

tear <strong>in</strong> the drum controller, controller, Slip r<strong>in</strong>g,<br />

Brushes, rocker arms, brush holders, ma<strong>in</strong> contacts<br />

and associated parts.<br />

(iv) Carbon brushes & Ma<strong>in</strong> contacts to be removed<br />

from controller and drum controller. Contactor, slip<br />

r<strong>in</strong>g, commutator, worn out contacts to be cleaned,<br />

polished, petroleum gelly to be applied on ma<strong>in</strong><br />

contacts place.<br />

(v) Ma<strong>in</strong> contacts/ slip r<strong>in</strong>g worn out & found beyond<br />

repair to be replaced as per sample. , Check for<br />

<strong>in</strong>sulation, fitment and tightness. Should not create<br />

any humm<strong>in</strong>g noise/vibration etc.<br />

(vi) Drum controller / controller , if found<br />

unserviceable, by confirm<strong>in</strong>g worn out contacts,<br />

play <strong>in</strong> the ma<strong>in</strong> contacts, ma<strong>in</strong> contacts wear and<br />

tear, broken/miss<strong>in</strong>g etc. then to be procured from<br />

as per sample & make / OEM make, / manufactured<br />

as per sample. Sample to be approved prior to<br />

fitment. Check quality, type, model, sizes, shape &<br />

as per IS standards/ requirement/ OEM make<br />

(vi) Check for fitment, <strong>in</strong>stallation & connection<br />

(vii) Check for cold checks. Then check for on No<br />

load & full load test / operation with system/unit.<br />

(i) Check for serviceability of carbon brushes,<br />

holder, commutator, collector, rocker arms,<br />

(ii) Check for any play/ wear and tear,<br />

damage/miss<strong>in</strong>g parts <strong>in</strong> carbon brushes, holder,<br />

slip r<strong>in</strong>g, commutator, rocker arms.<br />

(ii) Check for worn out of carbon brushes &<br />

live contacts. (iv) (iv) After<br />

dismantled/opened of rocker<br />

1 2&3 3 3<br />

NAVAL DOCKYARD, MUMBAI<br />

TITLE : QUALITY ASSURANCE PLAN DOC CODE Q C L 7 4 Q A P 0 6 3<br />

DEPT. :<br />

QC(ELECTRICAL )<br />

C. NO. 74 ISSUE NO : 00 DATE : 15 Apr 12 PAGE 13 OF 14<br />

Sr.<br />

No.<br />

ACTIVITY<br />

REFERENCE DOCMENT & CHECK LIST INSPECTION<br />

DESCRIPTION<br />

SCOPE OF WORK P R W H<br />

arms, slip r<strong>in</strong>g, commutator, check for worn out<br />

parts to be cleaned, polished, repaired. (v) If found<br />

DYT/INCOD/12­13/106(a)/PL­YCM/MADHUR­REFIT/420 79/127

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