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naval dockyard, mumbai - Irfc-nausena.nic.in

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DEPT: QC(E) C. No<br />

74<br />

SHIP: FC MADHUR<br />

NAVAL DOCKYARD, MUMBAI<br />

QUALITY ASSURANCE PLAN<br />

REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0<br />

No:01<br />

NO<br />

JOB TITLE :REFIT<br />

QAP No : QCE74 ­245 QAP DATE : 11­JUL­12 PAGE 13 OF22<br />

(b) Reduc<strong>in</strong>g valve (30 / 7 bar) Qty 01<br />

(c) Relief valve, Dia­ ½ <strong>in</strong>ch, set limit­8 kg/cm2). Qty<br />

01<br />

(d) Air stop valve/ air system valve (Mat­GM), dia<br />

­½ <strong>in</strong>ch ). Qty 05<br />

(e) Renewal 02 <strong>in</strong>ch dial pressure gauge (0 to 1000<br />

PSI) with isolat<strong>in</strong>g valve. ). Qty 02<br />

Activity Description­ Remove the Valves (13 Nos.)<br />

from their location prior permission of ss. Dismantle<br />

the valves. Renew the defective parts as per<br />

open<strong>in</strong>g <strong>in</strong>spection report of QC rep., after<br />

confirm<strong>in</strong>g the parent material. The renewed parts<br />

material to be tested <strong>in</strong> NABL <strong>in</strong> presence of QC<br />

rep. Gaskets, seals etc to be renewed. Valves to be<br />

overhauled and pressure tested after sett<strong>in</strong>g at<br />

designed pressure.<br />

E­20026 Renew 07 <strong>in</strong> nos M/E & DG Exhaust dra<strong>in</strong> pipes<br />

with all end fitt<strong>in</strong>gs as per sample. End Fitt<strong>in</strong>gs 09,<br />

Dia 15 mm ,Length 15 mtrs, Material MS (ASTM<br />

106 Gr.B. or Eqv),Test pressure 1.7 kg/cm2<br />

Activity Description­ Procure the material<br />

(Material MS (ASTM 106 Gr.B. or Eqv), confirm the<br />

material from NABL Lab <strong>in</strong> presence of QC rep.<br />

Manufacture the fitt<strong>in</strong>gs and manufacture the pipes<br />

as per sample and pressure test.<br />

E­20027 Renew Ma<strong>in</strong> eng<strong>in</strong>e and DG Exhaust dra<strong>in</strong> valves,<br />

dia ­15 mm (NB), Mat­ Gun metal, Test pressure­<br />

1.7 kg/cm2. Qty 05<br />

Activity Description­ Procure the valves and<br />

submit the Mill certificate and purchase voucher to<br />

QC rep. pressure test the valves.<br />

1 ­ 3 3<br />

1 ­ 3 3<br />

DYT/INCOD/12­13/106(a)/PL­YCM/MADHUR­REFIT/420 96/127

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