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naval dockyard, mumbai - Irfc-nausena.nic.in

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DEPT: QC(E) C. No<br />

74<br />

SHIP: FC MADHUR<br />

NAVAL DOCKYARD, MUMBAI<br />

QUALITY ASSURANCE PLAN<br />

REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0<br />

No:01<br />

NO<br />

JOB TITLE :REFIT<br />

QAP No : QCE74 ­245 QAP DATE : 11­JUL­12 PAGE 8 OF 22<br />

E20013<br />

Activity Description<br />

Dismantle pump completely clean all the parts<br />

visual <strong>in</strong>spection, if any wear, scor<strong>in</strong>g is observed<br />

on the gears the set must be renewed. Scor<strong>in</strong>g<br />

observed on the spool the valve must be renewed,<br />

carry out the <strong>in</strong>ternal leakages test if exceed the<br />

same must be renewed refer the OEM manual for<br />

data. Check the solenoid coil, spr<strong>in</strong>g and seal<br />

renew if require, carryout pa<strong>in</strong>t<strong>in</strong>g post trials.<br />

Defect Description<br />

Overhaul<strong>in</strong>g (3000 Hourly rout<strong>in</strong>es) of air<br />

compressors through authorized dealer only and<br />

offer trials on completion. Prove the compressor<br />

post completion.<br />

Make­ ELGI, model ­THPC 300 ). Qty 02<br />

1 ­ 3 3<br />

E20015<br />

Activity Description<br />

Dismantle completely, clean all parts, gauge all<br />

bear<strong>in</strong>gs, piston dia, cyl<strong>in</strong>der bore, renew piston<br />

r<strong>in</strong>gs set, clean the LO sump, clean LO level<br />

<strong>in</strong>dicator, <strong>in</strong>termediate cooler, safety valve to be set<br />

to the desired pressure, valve reed to be renewed<br />

along with the spr<strong>in</strong>g plate. Balanc<strong>in</strong>g of the<br />

flywheel, renew the belts if damaged. Carry out<br />

pa<strong>in</strong>t<strong>in</strong>g post trials.<br />

1 ­ 3 3<br />

Defect Description<br />

Overhaul<strong>in</strong>g of 02 <strong>in</strong> nos GS Pump. Renewal of<br />

Impellers, shafts, bear<strong>in</strong>g and seals. Prove the<br />

DYT/INCOD/12­13/106(a)/PL­YCM/MADHUR­REFIT/420 90/127

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