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DEPT: QC(E) C. No 74 SHIP: FC MADHUR NAVAL DOCKYARD, MUMBAI QUALITY ASSURANCE PLAN REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0 No:01 NO JOB TITLE : REFIT OF FERRY CRAFTMADHUR QAP No : QCE74 245 QAP DATE : 11JUL12 PAGE 6 OF 22 E20010 Defect Description Both rudder stock bush clearances to be checked. On completion renew gland packing as per sample (MatGreased Hemp/cotton grease, complete 05 turn, rudder stock dia 110 mm). Activity Description Remove the old hemp packing Check the feeler gauge clearances E20011 Defect Description If clearances found beyond permissible limits, withdraw rudder stocks and renew bushes, sleeves, repair rudder journals and restore to design clearances. Details of bushes and sleeves as below. (i) Bushes: Mat GM BS 1400, LG 3C; Length 260 mm; ID 122 mm; OD 152 mm (ii) Sleeves: Mat Phosphor Bronze BS 1400PB 1C; Thickness 6 mm; ID 110 mm, Length480 mm; shrunk fitted Activity Description (i) Inspect the rudder stock journal and rudder bushes check the ovality and taper (ii) Rectify the defect and restore the initial clearances. Align the rudder bushes if required. IRS should be witnessed the forging of material. 02 1 3 3 02 1 2 02 1 2 3 3/4 3 3/4 DYT/INCOD/1213/106(a)/PLYCM/MADHURREFIT/420 88/127
DEPT: QC(E) C. No 74 SHIP: FC MADHUR NAVAL DOCKYARD, MUMBAI QUALITY ASSURANCE PLAN REV DATE: 23 May 12 FORM Q C E 0 7 4 R E 0 1 0 No:01 NO JOB TITLE :REFIT QAP No : QCE74 245 QAP DATE : 11JUL12 PAGE 7 OF 22 E20012 Defect Description One in no. Steering hydraulic motor driven pump (Type M 4) to be overhauled and gears, shafts, bearing seals, 02 in nos electrically operated maneuvering valves to be renewed (Type S 35 P, 24 V DC, make Tenfjord). (Working pressure 40 Kg/cm2, testing pressure 60kg/cm2). Prove pump post overhauling. ). Qty 01 1 3 3 Activity Description Dismantle pump and its components; mark each part for its location and identification. Clean each part, Gauging of parts. Damaged/ worn out parts to be renewed. Check new spares of OEM make only, gauging and final boxing up inspection. Maneuvering valves to be cleaned. Checked for internal leakages of the spool. Check the continuity of the solenoid coil, renew seal. Oil tank to be thoroughly cleaned, clean the magnetic filter for any metal chips, assemble all the components, charge with fresh oil and conduct performance trial in workshop / on board. All pressure gauged to be calibrated with approved Government lab. Any gauge found damaged then renew with same range, calibration certificate to be submitted to QC(E) office Defect Description Overhaul and repair 01 in No. steering hand operated wheel pump (Type H 33) and transmitter, renew worn out parts as per MQC inspection. Prove the pump for satisfactory operation. Qty 01 DYT/INCOD/1213/106(a)/PLYCM/MADHURREFIT/420 89/127
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Tele: 0222275 2066 Fax: 022
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12. Earnest Money Deposit. The bidd
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18. (a) The Commercial bid is to be
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ARTICLE 11 QUALITY AND INSPECTIO
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DYT/INCOD/1213/106(a)/PLYCM/MAD
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p q Similar jobs in marine field
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DYT/INCOD/1213/106(a)/PLYCM/MAD
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fender securing brackets Supply Sup
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store corroded/broken. To be renewe
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enewed. Size - 3ft 6 in x 3 ft (a)0
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structure on 01 deck broken / peris
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To be replaced with four double bun
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painted with craft name. 08 in nos
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Surface preparation by hydro blasti
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(a) M/s Sigma paint scheme (i) To b
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(iv) Intershield 300(bronze) - 150
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H10069 General Surfaces in Dry Co
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(ii) Pilot Primer, Gery to achieve
Page 37 and 38: (ii) Withdraw shaft and check truen
Page 39 and 40: E20014 Overhauling (3000 Hourly r
Page 41 and 42: (g). Fuel filling system MS pipes/
Page 43 and 44: (q) Both M/E F/W cooler drain valve
Page 45 and 46: (viii) Seal oil Part Nos 509.0.10.1
Page 47 and 48: overhauled and tested onboard, (e)
Page 49 and 50: (b) control panel defective to be o
Page 51 and 52: (e) (f) Total VAT @______% (if appl
Page 53 and 54: epair of ships or boats or vessels
Page 55 and 56: machine, measuring instruments, Oxy
Page 57 and 58: NAVAL DOCKYARD MUMBAI DOC CODE Q C
Page 59 and 60: suitable for DP Test approved equiv
Page 61 and 62: 25 Fairleads,Ventilation trunking e
Page 63 and 64: followed 37 Provision of material t
Page 65 and 66: DYT/INCOD/1213/106(a)/PLYCM/MAD
Page 67 and 68: NAVAL DOCKYARD, MUMBAI TITLE : QUAL
Page 69 and 70: i) Check for meters serviceability,
Page 71 and 72: efurbishment, new installation and
Page 73 and 74: 11 Repair, Overhauling, refurbishme
Page 75 and 76: of Wall mounted fan 16 Overhauling,
Page 77 and 78: commissioning / testing of Oily wat
Page 79 and 80: 25 Carbon brushes, brush holder, Ro
Page 81 and 82: SCOPE OF WORK P R W H vi) Check for
Page 83 and 84: DEPT: QC(E) C. No 74 SHIP: FC MADHU
Page 85 and 86: E20006 Defect Description If clea
Page 87: DEPT: QC(E) C. No 74 SHIP: FC MADHU
Page 91 and 92: pump post Overhauling. Make FloRi
Page 99 and 100: kg/cm2 Qty 02 (f) Both M/E S/W suct
Page 101 and 102: 65 mm, Mat Steel, TP 3.0 kg/cm2
Page 103 and 104: new flanges. Hot bending is not per
Page 105 and 106: Activity Description Remove the cou
Page 107 and 108: ARTICLE 14 INDEMNITY & INSURANCE
Page 109 and 110: ARTICLE 2 EFFECTIVE DATE AND OPE
Page 111 and 112: 5.2 “END USER” CERTIFICATE. Con
Page 113 and 114: Certificate (applicable in the case
Page 115 and 116: ARTICLE 14 INDEMNITY & INSURANCE
Page 117 and 118: procuring the Contracts or forbeari
Page 119 and 120: (c) Control generation and disposal
Page 121 and 122: ANNEX 2 to Encl - III to RFP SCOP
Page 123 and 124: DESIGNATION / RANK DEPT/ORGANISATIO
Page 125 and 126: ‘T’ BID COMPLIANCE MATRIX (TO B
Page 127: Enclosure VII of RFP EMD Bank Guara
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