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Third Day Poster Session, 17 June 2010 - NanoTR-VI

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<strong>Poster</strong> <strong>Session</strong>, Thursday, <strong>June</strong> <strong>17</strong><br />

Theme F686 - N1123<br />

Fabrication and physical properties of EPDM/NBR/organoclay Nanocomposites<br />

M. Ersali 1 *, N. Fazeli 1 , Gh. Naderi 2<br />

1 Islamic Azad University, Science and Research Branch, Polymer Engineering Group,P.O.Box 14155/4933,Tehran, Iran<br />

2 Iran Polymer and Petrochemical Institute, Polymer Processing Society , P.O.Box 14965/115, Tehran, Iran<br />

Abstract Different blends based on 70 %(wt) ethylene propylene diene monomer rubber (EPDM) and 30 %(wt) acrylonitrile butadiene rubber<br />

(NBR) with various amount of organoclay (OC) were prepared. The effect of organoclay on structures of the samples was investigated by X- ray<br />

Diffraction (XRD). The obtained results show an intercalated structure. The effect of organoclay on cure characteristics and physical properties<br />

of the samples was investigated. It has been observed that incorporation of organoclay into polymeric matrix increases the viscosity and crosslink<br />

density and shortens the scorch time and optimum cure time of the compounds. Significant improvement in abrasion resistance and compression<br />

set of EPDM/NBR nanocomposites were observed. The rebound resilience of nanocomposites decreased with increasing of the organoclay<br />

content.<br />

It has been long years that elastomeric blends have attracted<br />

the attentions. Some of their advantages are ease of process<br />

ability, better properties and manufacturing more inexpensive<br />

product. EPDM/NBR blends have both properties of each<br />

rubber such as oil and hydrocarbon resistance, ozone, heat and<br />

good process ability since it contains two types of polar and<br />

non polar rubbers [1]. nanoclay addition to polymer blends<br />

causes more improvements in their properties. This group of<br />

materials has attracted the attentions because of improving<br />

mechanical and thermal properties[2], diffusivity [3] and<br />

flammability resistance [4]. Since EPDM based<br />

nanocomposites have good oxygen, heat and ozone resistance<br />

and can be applied in different applications such as profiles,<br />

cable insulation, jackets, weather and heat resistant<br />

products[5]. On the other hand, NBR based nanocomposites<br />

have attracted attentions because of NBR excellent oil<br />

resistance, good tensile strength and abrasion resistance and<br />

also its applications such as static gaskets, oring, seal for<br />

valves, shafts for crankshafts, high pressure resistant hoses for<br />

hydraulic applications[6].<br />

The aim of this article was developing and making<br />

EPDM/NBR nano-composites through a melt compounding<br />

process by using organo-clay in the above blend and also<br />

studying the effect of organo-clay on curing characteristics,<br />

morphology and properties of the blend.<br />

Figure 1 shows XRD patterns for pure organoclay(OC) and<br />

nanocomposites.<br />

Figure 1- X-ray diffraction patterns of (a) OC 20A, (b) EPDM-NBR-7%OC,<br />

(c) EPDM-NBR-5%OC, (d) EPDM-NBR-3%OC.<br />

As it can be seen, the characteristic diffraction peak of cloisite<br />

20A is located at 2 =3.4 corresponding to a basal interlayer<br />

spacing of 25.98 A. For nanocomposite samples the mentioned<br />

peak has been shifted to lower angle at 2 =2.59 (equals to<br />

d 001 =34.09 A). The increase in basal spacing of layers denotes<br />

the introduction of rubber chains inside the layers of nanoclay<br />

and presentation of an intercalated structure in<br />

nanocomposites. Obviously, the increase in the amount of<br />

organoclay has not changed the location of the peak (and<br />

consequently the space between the layers) but caused the<br />

intensity of peak to be increased.<br />

As it can be seen, the optimum curing time and scorch time<br />

decreased when organoclay was increased. In fact, the existing<br />

ammonium in organoclay facilitated the vulcanization and<br />

decrease curing time[7]. The maximum and minimum torque<br />

increased with organoclay.<br />

Rebound resilience decreased when organoclay content<br />

increased. Abrasion resistance improved by addition of<br />

organoclay. This improvement was observed in all<br />

nanocomposites. When the content of organoclay increased,<br />

higher abrasion resistance was obtained and Relative volume<br />

loss decreased. Improvement in abrasion resistance is<br />

probably due to improvement in polymer chains crosslink<br />

density and decrement of the free chains. Compression set<br />

increases with organoclay, this means that permanent set<br />

decreased.<br />

In this research work, different samples of EPDM/NBR<br />

nanocomposites were prepared. XRD results showed that in all<br />

nanocomposites, rubber chains have been introduced into the<br />

organo-clay layers and extended the spaces, so that<br />

intercalated structures have been obtained. Study of curing<br />

characteristics of the samples showed that the addition of<br />

organoclays to the blends reduces optimum curing and scorch<br />

time. This is due to the formation of complexes between<br />

quaternary amine groups in organoclay and zinc salt or sulfur<br />

which accelerates the curing process. Moreover, it has been<br />

concluded that the more the amount of nano-clays, the higher<br />

the crosslink density. Finally, physical properties of the<br />

nanocomposites were measured. It has been shown that the<br />

addition of organoclay to the blends increaseds abrasion<br />

resistance and compression set of the samples and decreases<br />

their Rebound resilience. This is due to the intercalation of<br />

chains inside the layers in addition to the higher crosslink<br />

density of nanocomposites.<br />

*Corresponding author: Mohammad.Ersali@gmail.com<br />

[1] Mitchell. J. M, J Elast and Plast., 9, 329-340 (1977)<br />

[2] A. Usuki, Y. Kojima, M. Kawasumi, A. Okada, A. Fukushima, T.<br />

Kurauchi, O. Kamigaito, J Mater Res. 8 (1993) 1<strong>17</strong>9.<br />

[3] G. Choudalakis and A.D. Gotsis, Eur. Polym. J. 45 (2009) 967-984.<br />

[4] A.B. Morgan, Polym. Adv. Technol. <strong>17</strong> (2006) 206-2<strong>17</strong>.<br />

[5] Y.W. Chang, Yang, Y., Ryu, S. and Nah, C. Polymer International, 51(4)<br />

(2002) 319 324.<br />

[6] W. G. Hwang, K. H. Wei, C.M. Wu, Polymer 45 (2004) 5729 5734.<br />

[7] M. Arroyo, M.A. Lopez-Manchado, B. Herrero, Polymer. 44 (2003) 2447.<br />

6th Nanoscience and Nanotechnology Conference, zmir, <strong>2010</strong> 712

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