Third Day Poster Session, 17 June 2010 - NanoTR-VI
Third Day Poster Session, 17 June 2010 - NanoTR-VI
Third Day Poster Session, 17 June 2010 - NanoTR-VI
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<strong>Poster</strong> <strong>Session</strong>, Thursday, <strong>June</strong> <strong>17</strong><br />
Theme F686 - N1123<br />
Preparation and Characterization of Corn Zein Nanocomposite Films<br />
for Food Packaging Applications<br />
Il KURTULU 1 , Onur ÖZÇALIK 1,2 and Funda TIHMINLIOLU 1,2,*<br />
1 Department of Chemical Engineering, zmir Institute of Technology, zmir 35430, Turkey<br />
2 Materials Science and Engineering Interdisciplinary Master’s Programme , zmir Institute of Technology, zmir 35430, Turkey<br />
Abstract – Potential of novel corn zein-nanocomposite (CZNC) stand-alone films for gas and water vapor barrier applications<br />
in food packaging was investigated. Nanocomposites were prepared by dispersing organomodified layered silicate (OMLS)<br />
nanoclays within corn zein biopolymer matrix utilizing solution intercalation and melt intercalation methods together.<br />
Characterization results showed exfoliated structures of nanoclays within the zein matrix. Improvements in mechanical,<br />
thermal and water vapor barrier properties due to exfoliated nanoclays were obtained.<br />
Biopolymers offer a noticeable potential of replacing<br />
conventional petroleum based polymers in food packaging<br />
materials. In the last decades extensive research on biobased<br />
materials have been conducted and today biopolymer<br />
applications began to be used instead of conventional<br />
polymers in the industry. Recent advances in nanotechnology<br />
and nanocomposite applications are also remarkable and<br />
attractive for biopolymer materials.<br />
Food packaging holds an indispensable part of modern<br />
life. As distinct from the past, most of the food products used<br />
today are being consumed far from their origin and also after<br />
months as well for most of the products. Since introduction of<br />
cheap and useful thermoplastics such as polyethylene and<br />
polypropylene in 1950s, polymers replaced conventional<br />
packaging materials such as glass or metal and introduced new<br />
solutions and high standards for food packaging. Today the<br />
amount of polymeric food packaging waste generated is a<br />
serious problem. The amount of waste generated is huge, and<br />
recovery of polymeric materials is very low even compared to<br />
glass and metal packaging wastes. For example, in the case of<br />
polypropylene; which is used in single and multi-layer<br />
packaging with other polymers so characterized as a material<br />
hard to separate and identify in the waste; the recovery ratio is<br />
just about 0.25% according to EPA 2006 statistics [1].<br />
Advances in the biopolymeric materials field, which are<br />
capable of complete degradation in the nature, made<br />
biopolymers advantageous alternatives over non-degradable<br />
conventional polymers.<br />
Protein based biopolymers including corn zein can be<br />
processed in to films and have excellent barrier to gases and<br />
moderate barrier to water vapor. Characteristic disadvantages<br />
of biopolymers such as low mechanical strength and<br />
dependency of their characteristics to moisture should be<br />
improved by utilization of nanocomposite applications that<br />
draw attention in many fields of material science.<br />
Nanocomposite applications enabled researchers and<br />
industry to produce a new era of polymeric composite<br />
materials with enhanced mechanical, barrier, thermal and<br />
functional properties. Ordered dispersion of nano-sized<br />
particles, named exfoliated structures, lead to significant<br />
improvements in polymer properties that can not be achieved<br />
by conventional composites.<br />
Although there are some studies concerning the utilization<br />
of nanocomposite applications of protein based polymers such<br />
as wheat gluten and soy protein [2,3,4], to our knowledge<br />
there is no study related to corn zein nanocomposite films.<br />
In this study, novel corn zein nanocomposite stand-alone<br />
films were developed to examine their feasibility with varying<br />
nanoclay content as an alternative food packaging material for<br />
barrier needs. The (OMLS) content of the samples was<br />
changed from 0% to 5% (weight clay/weight corn zein).<br />
Desirable barrier properties of zein films were enhanced by<br />
using two widely used nanocomposite production techniques;<br />
solution and melt intercalation; together. First solution<br />
intercalation method was used in the preparation of the<br />
samples. Sonication was utilized for the dispersion of OMLS<br />
nanoclays within the corn zein biopolymer chains. Then the<br />
prepared solution was poured in to icy water and corn zeinnanocomposite<br />
precipitates were collected and kneaded after<br />
they dry in an oven with controlled humidity. In the later part<br />
of the preparation, a twin-screw extruder suitable for<br />
nanocomposite applications with L/D ratio of 40 and 10<br />
heating zones integrated with a granule blade was used to<br />
process the organoclay intercalated precipitates in to granules.<br />
Finally, the nanocomposite compounds were pressed in hot<br />
press (Carver) in order to obtain the films to be cut in the<br />
required dimensions for the analysis.<br />
Results of the study showed good dispersion of<br />
nanoclays, predicted as successful intercalated and exfoliated<br />
structures depending on the clay content characterized by<br />
XRD analysis. Mechanical tests showed increased Young<br />
Modulus in CZNC and decreases in elongation at break values<br />
as was reported by many researchers for nanocomposites. The<br />
water vapor permeability of the CZNC showed significant<br />
decreases depending on the clay content. Enhanced properties<br />
in characterized films are believed to be due to the presence of<br />
ordered dispersed clay nanoparticle layers with large aspect<br />
ratios and good interaction of clays with corn zein chains in<br />
the polymer matrix.<br />
*Corresponding author: fundatihminlioglu@iyte.edu.tr<br />
[1] Marsh , K., Bugusu, B., 2007. “Roles, Materials, and Environmental<br />
Issues”, Journal of Food Science. Vol. 72, pp. 39-55<br />
[2] Chen, P. and Zhang, L., 2006. “Interaction and Properties of Highly<br />
Exfoliated Soy Protein/ Montmorillonite Nanocomposites”,<br />
Biomacromolecules,7 (6), pp. <strong>17</strong>00-<strong>17</strong>06<br />
[3] Yu, J., Cui, G., Wei, M., Huang J., 2007, “Facile Exfoliation of Rectorite<br />
Nanoplatelets in Soy Protein Matrix and Reinforced Bionanocomposites<br />
Thereof”, Journal of Applied Polymer Science, Vol. 104, 3367–3377<br />
[4] tunc, S., Angellier, H., Cahyana, Y., Chalier, P., Gontard, N., Gastaldi, E.,<br />
2007, “Functional properties of wheat gluten/montmorillonite nanocomposite<br />
films processed by casting”; Journal of Membrane Science, Vol.289, pp.159–<br />
168<br />
6th Nanoscience and Nanotechnology Conference, zmir, <strong>2010</strong> 737