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Photonic crystals in biology

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Poster Session, Tuesday, June 15<br />

Theme A1 - B702<br />

Green Reactive Extrusion Technology of Functional<br />

Copolymer–Polyolef<strong>in</strong>–Modified Organic Silicate Nanofilms<br />

Eren Altungöz, * Ernur Söylemez, Zakir M. O. Rzayev and Erdoğan Alper<br />

Department of Chemical Eng<strong>in</strong>eer<strong>in</strong>g, Hacettepe University, Ankara 06800, Turkey<br />

Abstract—This work is an approach to develop a green technological process for the preparation of polyolef<strong>in</strong> biaxially<br />

oriented nanofilms without utilization of toxic and volatile monomers as graft<strong>in</strong>g agents. Novel polymer nanosystems were<br />

prepared by an one step tw<strong>in</strong>-screw extrusion <strong>in</strong> situ process<strong>in</strong>g us<strong>in</strong>g poly(α-olef<strong>in</strong>-alt-maleic anhydride)s as reactive<br />

compatibilizers, functionalized organoclays as reactive nano-fillers and plasma surface treated powder polyolef<strong>in</strong>s as matrix<br />

polymers.<br />

Polymer/layered organoclay nanosystems and nanocomposites<br />

with large quantity of <strong>in</strong>terfacial area offer significant<br />

potential to develop the high performance eng<strong>in</strong>eer<strong>in</strong>g<br />

materials for a wide range of numerous applications. In the<br />

last decade, the attention of many academic and <strong>in</strong>dustrial<br />

researchers was focused on development of green technology<br />

of production and process<strong>in</strong>g of thermoplastic polymer silicate<br />

layered nanomaterials us<strong>in</strong>g various type of reactive extrusion<br />

systems. This reactive polymer melt <strong>in</strong>tercalation/exfoliation<br />

method is one of the mostly used processes because of its<br />

versatibility, and compatibility with current polymer<br />

process<strong>in</strong>g techniques, controllability of the chemical and<br />

physical <strong>in</strong>terfacial <strong>in</strong>teractions, and its environmentally green<br />

character [1-7]. Most known technological methods are based<br />

on two step extrusion processes: (1) graft<strong>in</strong>g of toxic and<br />

volatile functional monomers onto thermoplastic polymer<br />

cha<strong>in</strong>s and (2) melt compound<strong>in</strong>g polymer/graft copolymercompatibilizer/organoclay<br />

mixtures.<br />

In this report, we discuss the results of (a) design<strong>in</strong>g and<br />

utiliz<strong>in</strong>g the green technological l<strong>in</strong>e <strong>in</strong>clud<strong>in</strong>g Rondol tw<strong>in</strong>screw<br />

extruder (21 mm) supported by plasma surface<br />

treatment unit (Lab. Plasmatron), unit for morphology control<br />

of melt blend<strong>in</strong>g process by polarized microscopy, (b)<br />

granulation-mill<strong>in</strong>g system and biaxially oriented filmform<strong>in</strong>g<br />

unit (blow<strong>in</strong>g method) for the preparation of<br />

nanofilms (Scheme 1), (c) <strong>in</strong>vestigation of extruder<br />

parameters–nanofilm properties relations and evaluation of<br />

optimum technological parameters for the formation of<br />

nanostructures with higher <strong>in</strong>terfacial <strong>in</strong>teraction area and<br />

degree of exfoliation of polymer cha<strong>in</strong>s between silicate<br />

galleries, (d) <strong>in</strong>vestigation of nanofilm composition–physical<br />

and chemical structure–surface morphology relationships.<br />

Scheme 1: Schematic representation of melt <strong>in</strong>tercalation green<br />

technology for preparation of polymer th<strong>in</strong> nanofilms.<br />

Functional alternat<strong>in</strong>g copolymers of α-olef<strong>in</strong>s (C 6-18 ) with<br />

maleic anhydride (MA) were synthesized by complex-radical<br />

copolymerization method. Polyolef<strong>in</strong>s (PO) such as isotactic<br />

polypropylene (i-PP) and ethylene-propylene (EP) copolymer<br />

were supported from PETKIM Inc. (Izmir, Turkey). Reactive<br />

and non-reactive organoclays (Aldrich) were used without any<br />

purification. Modification of organoclays was carried out by <strong>in</strong><br />

situ <strong>in</strong>tercalation of functional copolymer cha<strong>in</strong>s between<br />

silicate galleries through amidization and complex-formation<br />

reactions. Hybrid nanofilms with different compositions were<br />

prepared by Rondol tw<strong>in</strong>-screw extrusion system supported<br />

plasmatron and biaxially oriented film-form<strong>in</strong>g unit accord<strong>in</strong>g<br />

to technology l<strong>in</strong>e presented <strong>in</strong> Scheme 1. The results of FTIR<br />

and XRD analysis of chemical and physical structures of<br />

functional copolymer/organoclay composites <strong>in</strong>dicated that the<br />

pre-<strong>in</strong>tercalation of functional copolymer between silicate<br />

layers proceeds via complex-formation and amidolysis<br />

reactions of anhydride units with ammonium cation and<br />

primary am<strong>in</strong>e groups of organoclays, respectively. DMA and<br />

DSC analysis of prepared hybrid films show that long alkyl<br />

groups of functional copolymer-compatibilizer also play a<br />

role <strong>in</strong>ternal plastification <strong>in</strong> the process<strong>in</strong>g and formation of<br />

nanofilms. Obta<strong>in</strong>ed mechanical properties, thermal behaviors,<br />

MFI, XRD patterns and SEM images of nanofilms showed<br />

that these important characteristics strongly depend on the<br />

technological and operational parameters designed technology<br />

system, composition of reactive polymer blends and chemical<br />

structure of surfactants of organoclays and length of branched<br />

alkyl l<strong>in</strong>kages of functional copolymers.<br />

In summary, this work presents design and utilization of a<br />

novel technological l<strong>in</strong>e, <strong>in</strong>clud<strong>in</strong>g reactive extrusion system,<br />

plasmatron, biaxially oriented film-form<strong>in</strong>g unit and melt<br />

blend<strong>in</strong>g morphology control unit and granulation-mill<strong>in</strong>g<br />

system, for the melt <strong>in</strong>tercalation/exfoliation <strong>in</strong> situ process<strong>in</strong>g<br />

and prepar<strong>in</strong>g PO/functional copolymer pre-<strong>in</strong>tercalated<br />

organoclay hybrid nanofilms with higher exfoliation degree of<br />

polymer cha<strong>in</strong>s and physico-mechanical properties as<br />

compared with conversional POs and known PO/organoclay/<br />

compatibilizer films.<br />

*Correspond<strong>in</strong>g author: altungoz@uniturk.net<br />

[1] M. Alexandre, P. Dubois, Mater. Sci. Eng. R. 28, 1 (2000).<br />

[2] S.S. Ray, M. Okamoto, Prog. Polym. Sci. 28 1538 (2003).<br />

[3] L.A. Goettler, K.Y. Lee, H. Thakkar, Polym. Reviews, 47, 291 (2007).<br />

[5] Z.M.O. Rzayev, A. Yilmazbayhan, E. Alper, Adv. Polym. Technol. 26, 41<br />

(2007).<br />

[6]. L.S. Schadleret et al., MRS Bullet<strong>in</strong> 32, 340 (2007).<br />

[7]. Rzayev ZMO. Polyolef<strong>in</strong> nanocomposites by reactive extrusion. In:<br />

Advances <strong>in</strong> Polyolef<strong>in</strong> Nanocomposites, Chapter 4, Taylor & Francis<br />

Groups: New York, 2010.<br />

6th Nanoscience and Nanotechnology Conference, zmir, 2010 386

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