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Photonic crystals in biology

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Poster Session, Tuesday, June 15<br />

Theme A1 - B702<br />

Synthesis and Characterization of ZnO Nano Powde rs Used <strong>in</strong> Rubber Technology<br />

1 *, Ali Murat Soydan 2 and Cem Bulent Ustundag 3<br />

1 Kocaeli University, Faculty of Eng<strong>in</strong>eer<strong>in</strong>g, Department of Metallurgical and M aterials Eng<strong>in</strong>eer<strong>in</strong>g, Kocaeli 41380, Turkey<br />

2 Gebze Institute of Technology, Faculty of Eng<strong>in</strong>eer<strong>in</strong>g, Department of Materials Science and Eng<strong>in</strong>eer<strong>in</strong>g, Gebze/Kocaeli 41400, Turkey<br />

3 Yildiz Technical University, Vocational School Ceramic Department, Maslak/Istanbul 34398, Turkey<br />

Abstract-In this study synthesis and characterization of nano sized ZnO powders, which are commonly used <strong>in</strong> various <strong>in</strong>dustrial applications<br />

especially used <strong>in</strong> tire <strong>in</strong>dustry, were done. Zn(NO 3 ) 2 , NH 3 and NaOH were used as raw start<strong>in</strong>g materials. Nano sized Z nO powders were<br />

produced by apply<strong>in</strong>g chemical (precipitation) and thermal processes to raw materials. Contrary to the product morphology of American and<br />

French techniques known at the literature, it is observed that the obta<strong>in</strong>ed powders were <strong>in</strong> spherical structure with considerably high specific<br />

surface area (~39 m 2 /g) and nano particle size distribution (5–300 nm).<br />

ZnO usage <strong>in</strong> tire manufactur<strong>in</strong>g technology as an<br />

activator for tire vulcanization, as a direct accelerator and<br />

harden<strong>in</strong>g filler at “neoprene” and “Thiokol” type synthetic<br />

rubber process<strong>in</strong>g, is really important [1]. Especially it’s<br />

usage as a re<strong>in</strong>forcement material for the resistance of the<br />

tires aga<strong>in</strong>st shear<strong>in</strong>g and tear<strong>in</strong>g becomes really essential<br />

at high speed tires [2]. For this types of applications,<br />

homogeneous ZnO distribution at the structure and<br />

complete wett<strong>in</strong>g to prevent the porosity formation is<br />

required [2]. Because of the stick/needle like structure of<br />

ZnO manufactured by American and French techniques, it<br />

is really hard to obta<strong>in</strong> complete wett<strong>in</strong>g and consequently<br />

%100 re<strong>in</strong>forcement at tire manufactur<strong>in</strong>g [2]. For this<br />

reason spherical ZnO powders are desired. ZnO; has<br />

various areas of usage such as varistor, gas sensors,<br />

catalysts and pigments. And also added to glass structure as<br />

a stabilizer <strong>in</strong> order to <strong>in</strong>crease the chemical stability. By<br />

the way ZnO helps to set the properties such as chemical<br />

resistance, <strong>in</strong>dex of refraction and dielectric constant of the<br />

glass[3]. At all these k<strong>in</strong>ds of applications chemical<br />

composition (impurity), morphology (spherical powder<br />

structure), micro structural properties, particle size and<br />

distribution (powders with high specific surface area) of the<br />

ZnO is really important. These powder properties strongly<br />

depends on the manufactur<strong>in</strong>g process and process<br />

parameter [3, 4].<br />

There are 3 commonly used technique <strong>in</strong> ZnO<br />

manufactur<strong>in</strong>g: a) American Process, b) French Process and<br />

c) Wet (chemical) Process. At American technique the<br />

manufactured ZnO powders are <strong>in</strong> needle structure [5].<br />

After a controlled gr<strong>in</strong>d<strong>in</strong>g process, specific surface area of<br />

the powder is known to be around 1-2 m 2 /g [5]. By the way<br />

ZnO manufactured by French technique has a complex<br />

structure. Zn is obta<strong>in</strong>ed by the burn<strong>in</strong>g of the metal [5].<br />

After a controlled gr<strong>in</strong>d<strong>in</strong>g process, specific surface area of<br />

the powder is found to be around 4-5 m 2 /g [5]. ZnO<br />

manufactured by different chemical techniques is highly<br />

pure and depend<strong>in</strong>g on the process control high quality<br />

powders with high specific surface area around 4-75 m 2 /g<br />

can be obta<strong>in</strong>ed [5].<br />

In this study nanocrystall<strong>in</strong>e ZnO powders were produced<br />

by us<strong>in</strong>g chemical techniques. Precipitation and Sol-gel<br />

methods are widely used as chemical processes <strong>in</strong> literature<br />

[6]. Despite the fact that powders manufactured with sol-gel<br />

method exhibits better powder characteristics and better<br />

performance especially at ceramic applications, it’s high<br />

unit costs makes precipitation, which is simple and carry<br />

lower costs, more favorable. Product characteristics at ZnO<br />

production with the precipitation method from Zn(NO3) 2 ,<br />

ZnCl 2 and ZnSO 4 solutions can be controlled by chanc<strong>in</strong>g<br />

the process parameters (temperature, catalyst type, feed<strong>in</strong>g<br />

amount, speed and contact surface ) [6-9]. But at both 2<br />

methods, due to the dray<strong>in</strong>g treatment at production stage<br />

powder size becomes massive and the agglomerates are<br />

hard. Consequently a gr<strong>in</strong>d<strong>in</strong>g operation must be applied to<br />

the powders before form<strong>in</strong>g, <strong>in</strong> order to use at composite<br />

material manufactur<strong>in</strong>g or etc. At gr<strong>in</strong>d<strong>in</strong>g process<br />

undesired manufactur<strong>in</strong>g results like high costs and<br />

impurities can come across.<br />

In this study precipitation technique is modified and<br />

applied to a different system. By comb<strong>in</strong><strong>in</strong>g methods such<br />

as precipitation and spray pyrolysis, nano sized ZnO<br />

powders with high purity and high quality were obta<strong>in</strong>ed.<br />

Manufactur<strong>in</strong>g of ZnO powders with desired powders<br />

characteristics such as spherical structure, controlled gra<strong>in</strong><br />

size and high wett<strong>in</strong>g ability can be obta<strong>in</strong>ed and the<br />

formation of agglomerates can be elim<strong>in</strong>ated with chang<strong>in</strong>g<br />

parameters like the fluid environment of Spray Pyrolysis<br />

mach<strong>in</strong>e, work<strong>in</strong>g pressure and temperature. Thermal,<br />

physical and micro structural characterizations were done<br />

by us<strong>in</strong>g Differential Thermal Analysis (DTA),<br />

Thermogravometric Analysis (TG), X-ray Diffraction<br />

(XRD), Scann<strong>in</strong>g Electron Microscope (SEM),<br />

Transmission Electron Microscope (TEM), BET and<br />

Nanosizer apparatus.<br />

The requirement for a gr<strong>in</strong>d<strong>in</strong>g operation at the spherical<br />

agglomerates could be elim<strong>in</strong>ated by the nano sized<br />

manufactured ZnO powders with nano crystall<strong>in</strong>e structure.<br />

Powders are μm sized, spherical soft agglomerates, which<br />

can be easily broken and disperse at form<strong>in</strong>g operations.<br />

This work was supported by TUBITAK; project No.<br />

108M 124.<br />

*Correspond<strong>in</strong>g author: oyildiz@kocaeli.edu.tr<br />

[1] – orisi ve<br />

<br />

15-16 Eylül 1997 – Ankara<br />

[2] US Patent, Application No. 20050027054 “Rubber<br />

composition conta<strong>in</strong><strong>in</strong>g nanoscaled z<strong>in</strong>c oxide particles”,<br />

Goodyear Tire & Rubber Co., February 2005<br />

[3] -Seramik Malzemeler, Metalurji<br />

<br />

[4] E. Sokullu; http://www.tekno<strong>in</strong>tel.com; Lastik Sanayi<strong>in</strong>de<br />

ZnO'<strong>in</strong> Rolü<br />

[5] Th. Guilm<strong>in</strong>, BPRI Latex, 2003<br />

[6] C.-H. Lu, C.-H. Yeh, Materials Letters, 33 (1997) 129–132<br />

[7] M. Castellano, E. Matijevic, Chem. Materials, 1 (1989) 78<br />

[8] T. Tsuchida, S. Kitajima, Chemistry Letters, 19 (1990) 1769.<br />

[9] D. Chen, X. Jiao, G. Cheng, Solid State Communications, 113<br />

(2000) 363–366<br />

[10] S. Sahoo, M. Maiti, A. Ganguly, J.J. George, A.K.<br />

Bhowmick, Journal of Applied Polymer Science, 105 (2007)<br />

2407–2415<br />

[11] S. Sahoo, A.K. Bhowmick, Journal of Applied Polymer<br />

Science, 106 (2007) 3077–3083.<br />

6th Nanoscience and Nanotechnology Conference, zmir, 2010 246

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