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Specification Part 3 - Road & Bridge Works - Urban Administration ...

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519.3.1.3 Aggregate grading and binder content:<br />

(i)When tested in accordance with IS: 2386 <strong>Part</strong> 1 (wet sieving method) the combined aggregate<br />

grading f or the particular mixture shall fall within the limits shown in Table 500-40.<br />

(ii)The grade and range of quantity of emulsion are also indicated in this table.<br />

(iii)The actual quantity of emulsion to be used shall be approved by the Engineer in charge after<br />

seeing the results of trial mixes made in the laboratory.<br />

Nominal Size (mm)<br />

and Type of Macadam<br />

TABLE 500-40.<br />

COMPOSITION OF RECIPE MIXES<br />

14 Open<br />

40 Open<br />

40 Single<br />

textured<br />

textured base<br />

course<br />

wearing<br />

course<br />

course<br />

6 Medium<br />

textured<br />

wearing<br />

course<br />

Fine<br />

coated<br />

Allowable<br />

75-100 75-100 31-50 21-30 15-20<br />

Thickness (mm)<br />

IS Sieve Size mm<br />

Cumulative % by weight of total aggregate passing<br />

45 100 100 - - -<br />

37.5 90-100 90-100 - - -<br />

26.5 55-90 55-85 - - -<br />

19 100 - -<br />

13.2 35-55 15-35 90-100 - -<br />

9.5 55-75 100 -<br />

6.3 20-30 25-45 90-100 100<br />

3.35 10-20 0-10 15-25 45-65 -<br />

2.36 - - - - 75-100<br />

1.18 - - - 10-30 -<br />

0.60 - - - - 30-55<br />

0.30 2-10 - - - -<br />

0.15 - - - - 10-25<br />

0.075 - - 2-6 2-8 5-15<br />

Emulsion grade and quantity<br />

Generally A2– 57 (4) OR A2 – 50 (4)<br />

Under some<br />

circumstances<br />

Quantity (1) 55 45 TO 70 TO 85 TO 100 to (2)(3)<br />

liters/stone 70 65 90 100 120<br />

Note:<br />

(l) For pricing purposes the lower quantity in these ranges should be assumed<br />

(2) With coarser grading quantity may sometimes be reduced to 80 lilres/stonne and<br />

finer grading it may sometimes be increased up to 135 litres/stonne.<br />

(3) Use 0 - 70 litres/stonne of water as necessary.<br />

(4) A2-50 and A2-57 are British grades of emulsion and their grading system is explained in the<br />

Manual.<br />

519.3.2. Construction operations<br />

519.3.2.1. Weather and seasonal limitations:<br />

(i)Construction with cold mix must not undertaken when ambient temperatures below 10°C are<br />

expected of generally when poor weather is predicted.<br />

(ii)Bitumen emulsion and cutbacks depend on the evaporation of water and/or solvent for the<br />

development of their curing and adhesive characteristics.<br />

(iii)Cold weather, rain, and high humidity slow down the rate of curing.<br />

(iv)Extra manipulation may be required to remove volatiles in cool or humid conditions. Wind<br />

increases the rate of evaporation.

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